Cluster Panel Assembly Structure with Sliding Guide Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The assembly of large, heavy cluster panels integrated with onboard equipment into a vehicle body is challenging due to their size and weight, making the process difficult without a suitable assembly structure.

Innovation Solution

An assembly structure featuring a receiving portion with a sliding surface in the vehicle body and a sliding contact portion on the onboard equipment allows for easy assembly and disassembly by guiding the equipment into and out of the receiving portion, utilizing brackets with sliding contact portions to facilitate the process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a large cluster panel integrated with onboard equipment is assembled with the vehicle body, then design quality is improved by eliminating parting lines and maximizing panel size, but assembly difficulty increases due to large size and weight

Engineering Contradiction:
Improvecluster panel integrationVSAvoidassembly process
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The cluster panel assembly is divided into multiple segments: the cluster panel itself, the onboard equipment, and the receiving portion with detachable brackets. This segmentation allows the heavy integrated assembly to be handled in parts during assembly, with the brackets being detachably fixed to facilitate easier installation and removal while maintaining the integrated appearance during operation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brackets serve as intermediary components between the cluster panel assembly and the vehicle body. These brackets are detachably fixed to the receiving portion, acting as a mediator that simplifies the assembly process by providing a manageable interface for installing the heavy integrated cluster panel and onboard equipment as a unit

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10076957B2Assembly structure of cluster panel integrated with onboard equipment
Publication Date: 2018.09.18 TOYOTA INDUSTRIES CORP
  • US10076957B2 patent drawing
  • US10076957B2 patent drawing
  • US10076957B2 patent drawing

AI summary

An assembly structure for assembling the cluster panel with a vehicle body, the cluster panel being integrated with onboard equipment, the vehicle body including a receiving portion that can receive the onboard equipment integrated with the cluster panel, and a sliding surface disposed below the receiving portion, the sliding surface extending for a prescribed length from a position on a vehicle interior side to a position on a farther side of the receiving portion; and the onboard equipment including a sliding contact portion that can come in sliding contact with the sliding surface when the onboard equipment integrated with the cluster panel is put into and taken out from the receiving portion.