Cluster Transformer With Multiple Primary Windings for Wind Turbines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The requirement of a separate transformer for each wind turbine power system increases complexity and cost in wind farms, necessitating a more efficient and cost-effective solution for voltage stepping up without individual transformers.

Innovation Solution

An electrical power system with a cluster transformer having multiple primary windings and a single secondary winding is used to step up voltage, eliminating the need for separate transformers at each subsystem, and a single cluster transformer connects multiple subsystems to the power grid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate transformer is installed for each wind turbine power system, then voltage stepping up is achieved reliably, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage stepping up reliabilityVSAvoidtransformer system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate transformer functions into a single cluster transformer that serves multiple wind turbine power systems. The cluster transformer has multiple primary windings connected to different subsystems and a single secondary winding connected to the power grid, eliminating the need for separate transformers at each subsystem while maintaining reliable voltage transformation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cluster transformer is designed with multi-functionality to perform voltage transformation for multiple different power subsystems simultaneously. It can handle different voltage levels and configurations (e.g., wye-delta, delta-wye) through its multiple windings, making it a universal solution for various wind turbine power system configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a separate transformer is installed for each wind turbine power system, then voltage transformation is ensured, but cost increases due to transformer duplication

Engineering Contradiction:
Improvevoltage transformation assuranceVSAvoidnumber of transformers
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges multiple individual transformers into one cluster transformer that serves multiple wind turbine power systems. This consolidation reduces the total number of transformers from N (one per subsystem) to 1 (shared cluster transformer), directly addressing the cost issue while maintaining voltage transformation capability through multiple primary windings.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If individual transformers are used at each subsystem, then electrical isolation is maintained, but ease of operation and maintenance deteriorate

Engineering Contradiction:
Improveelectrical isolationVSAvoidsystem operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cluster transformer maintains electrical isolation between different power subsystems through its multiple primary windings while providing a unified interface to the power grid. This consolidation simplifies operation and maintenance by reducing the number of separate transformer units that need to be monitored and serviced, while the internal winding structure preserves the necessary electrical isolation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces transformer duplication and associated costs, simplifying the electrical balance of plant and enhancing the efficiency of wind farm operations.

Implementation Method 1

a cluster transformer with multiple primary windings and a single secondary winding so as to step up the voltage supplied to the grid

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3799246B1Electrical power systems having a cluster transformer with multiple primary windings
Publication Date: 2025.09.10 GENERAL ELECTRIC RENOVABLES ESPANA SL
  • EP3799246B1 patent drawingFigure 1
  • EP3799246B1 patent drawingFigure 2
  • EP3799246B1 patent drawingFigure 3

AI summary

An electrical power system connectable to a power grid includes at least one cluster of electrical power subsystems. Each of the electrical power subsystems includes a power converter electrically coupled to a generator having a generator rotor and a generator stator. Each of the electrical power subsystems defines a stator power path and a converter power path for providing power to the power grid. The electrical power system also includes a single cluster transformer connecting the at least one cluster of the electrical power subsystems to the power grid. The single cluster transformer includes a plurality of low-voltage (LV) primary windings and at least one medium-voltage/high-voltage secondary (MV/HV) winding.