Clutch Drive Device Abutment Structure Reducing Actuator Load
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Solution Overview
Problem
Conventional clutch drive devices using compression coil springs generate a reverse assisting force in the play area, leading to an unnecessarily excessive load on the actuator and increasing the number of components and cost, as a canceling spring is required to mitigate this issue.
Innovation Solution
A clutch drive device with a drive force transmission mechanism and an auxiliary elastic body that abuts on a solid of revolution, configured to prevent the biasing force of the auxiliary elastic body from acting in the direction of rotating the solid of revolution at least in the play area, thereby reducing the reverse assisting force without the need for a canceling compression coil spring.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If a compression coil spring is used to generate assisting force for clutch disengagement, then the load on the actuator is reduced, but a reverse assisting force is generated in the play area causing excessive load on the actuator
Solution Approach 1:
A line of action adjustment mechanism (including guide pins, adjustment pins, or cam surfaces) is introduced as an intermediary between the compression coil spring and the solid of revolution. This mechanism adjusts the line of action of the spring force to pass through or near the rotation center of the solid of revolution during clutch disengagement, eliminating the reverse assisting force while preserving the assisting force benefit.
Solution Approach 2:
The line of action of the spring force is dynamically adjusted based on the rotation angle of the solid of revolution. By changing the geometric parameters (position of guide pins, orientation of cam surfaces) according to the operational phase, the spring force transitions from creating reverse assisting force in the play area to providing pure assisting force during disengagement.
2Object-generated harmful factors
If a canceling compression coil spring is added to eliminate reverse assisting force, then the harmful reverse force is reduced, but the number of components and device complexity increases
Solution Approach 1:
The function of the canceling spring is extracted and integrated into the line of action adjustment mechanism. Instead of adding a separate canceling spring component, the geometric adjustment mechanism redirects the existing spring force to simultaneously eliminate the reverse assisting force effect, thereby removing the need for additional spring components.
Solution Approach 2:
The line of action adjustment mechanism serves multiple functions: it guides the spring force to eliminate reverse assisting force, maintains the assisting force during disengagement, and simplifies the overall structure by replacing what would traditionally require separate canceling springs with a single integrated geometric solution.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration effectively suppresses the reverse assisting force in the play area, reducing the load on the clutch actuator and maintaining the rider's operational feel, as the clutch is disengaged by an actuator rather than a lever.
Implementation Method 1
an auxiliary elastic body having one end pivotally supported and another end abutting on the solid of revolution. The auxiliary elastic body urges the solid of revolution in a direction of disengaging the clutch after the clutch starts to disengage
Implementation Method 2
a compression coil spring 234 and a spring holder 253 that supports the compression coil spring 234 and expands or compresses in a longitudinal direction according to the compression coil spring 234
Data Source
AI summary
A clutch drive device includes an actuator for generating a drive force for driving a clutch, a first solid of revolution, a mechanism for transmitting the drive force of the actuator to the clutch, and an assist spring unit having one end pivotally supported and another end abutting on the solid of revolution. An abutment structure in which the first solid of revolution abuts on the assist spring unit is configured so that an urging force of the assist spring does not act in a direction of rotating the first solid of revolution at least at one position in a play area in which the clutch is not disengaged even if the first solid of revolution rotates.


