Clutch Drive Device Abutment Structure Reducing Actuator Load

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Solution Overview

Problem

Conventional clutch drive devices using compression coil springs generate a reverse assisting force in the play area, leading to an unnecessarily excessive load on the actuator and increasing the number of components and cost, as a canceling spring is required to mitigate this issue.

Innovation Solution

A clutch drive device with a drive force transmission mechanism and an auxiliary elastic body that abuts on a solid of revolution, configured to prevent the biasing force of the auxiliary elastic body from acting in the direction of rotating the solid of revolution at least in the play area, thereby reducing the reverse assisting force without the need for a canceling compression coil spring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a compression coil spring is used to generate assisting force for clutch disengagement, then the load on the actuator is reduced, but a reverse assisting force is generated in the play area causing excessive load on the actuator

Engineering Contradiction:
Improveassisting forceVSAvoidreverse assisting force
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

A line of action adjustment mechanism (including guide pins, adjustment pins, or cam surfaces) is introduced as an intermediary between the compression coil spring and the solid of revolution. This mechanism adjusts the line of action of the spring force to pass through or near the rotation center of the solid of revolution during clutch disengagement, eliminating the reverse assisting force while preserving the assisting force benefit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The line of action of the spring force is dynamically adjusted based on the rotation angle of the solid of revolution. By changing the geometric parameters (position of guide pins, orientation of cam surfaces) according to the operational phase, the spring force transitions from creating reverse assisting force in the play area to providing pure assisting force during disengagement.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If a canceling compression coil spring is added to eliminate reverse assisting force, then the harmful reverse force is reduced, but the number of components and device complexity increases

Engineering Contradiction:
Improvereverse assisting forceVSAvoidnumber of components
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The function of the canceling spring is extracted and integrated into the line of action adjustment mechanism. Instead of adding a separate canceling spring component, the geometric adjustment mechanism redirects the existing spring force to simultaneously eliminate the reverse assisting force effect, thereby removing the need for additional spring components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The line of action adjustment mechanism serves multiple functions: it guides the spring force to eliminate reverse assisting force, maintains the assisting force during disengagement, and simplifies the overall structure by replacing what would traditionally require separate canceling springs with a single integrated geometric solution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the reverse assisting force in the play area, reducing the load on the clutch actuator and maintaining the rider's operational feel, as the clutch is disengaged by an actuator rather than a lever.

Implementation Method 1

an auxiliary elastic body having one end pivotally supported and another end abutting on the solid of revolution. The auxiliary elastic body urges the solid of revolution in a direction of disengaging the clutch after the clutch starts to disengage

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a compression coil spring 234 and a spring holder 253 that supports the compression coil spring 234 and expands or compresses in a longitudinal direction according to the compression coil spring 234

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS8127906B2Clutch drive device and vehicle equipped with the same
Publication Date: 2012.03.06 YAMAHA MOTOR CO LTD
  • US8127906B2 patent drawing
  • US8127906B2 patent drawing
  • US8127906B2 patent drawing

AI summary

A clutch drive device includes an actuator for generating a drive force for driving a clutch, a first solid of revolution, a mechanism for transmitting the drive force of the actuator to the clutch, and an assist spring unit having one end pivotally supported and another end abutting on the solid of revolution. An abutment structure in which the first solid of revolution abuts on the assist spring unit is configured so that an urging force of the assist spring does not act in a direction of rotating the first solid of revolution at least at one position in a play area in which the clutch is not disengaged even if the first solid of revolution rotates.