Transmission Clutch Lubrication with Gap-Seal Return Drainage

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Solution Overview

Problem

Existing lubricating oil systems for pressure-lubricated gearboxes face challenges in maintaining a long service life, particularly when operating conditions result in insufficient pressurization, leading to wear particle contamination and potential damage to other components.

Innovation Solution

The lubricating oil system incorporates a return flow channel that allows gravity-driven removal of lubricating oil contaminated with wear particles from the gap seal, even in situations with low delivery pressure, thereby preventing damage and ensuring a long service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gearbox operates at standstill or in spin/drag operation with insufficient power to operate the oil pump, then the oil pump cannot build up sufficient delivery pressure, but this causes lubricating oil to flow in the opposite direction through the gap seal, allowing wear particles to reach and damage other components

Engineering Contradiction:
Improveservice life of transmissionVSAvoidwear particle contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A return flow channel is introduced as an intermediary drainage path between the gap seal and the torque-transmitting clutch. This channel provides a controlled escape route for lubricating oil and wear particles that leak through the gap seal, preventing them from reaching other transmission components. The return flow channel acts as a mediator that redirects potentially harmful flows away from sensitive areas back to the safe zone near the clutch assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful combination of lubricating oil and wear particles is extracted from the potential contamination path by providing a dedicated return flow channel. This channel selectively removes the problematic fluid mixture from the gap seal area and redirects it to a safe discharge location, effectively separating the harmful flow from the vulnerable components that would otherwise be damaged by wear particle contamination.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If a gap seal is used to transfer lubricating oil from the stationary gearbox housing to the rotatable gearbox component, then lubricating oil can be supplied to the torque-transmitting clutch, but the gap seal allows leakage of lubricating oil laden with wear particles to volumes beyond the gap seal

Engineering Contradiction:
Improvelubrication supply to clutchVSAvoidleakage of contaminated oil
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The leakage flow through the gap seal, which was previously a harmful phenomenon causing wear particle contamination, is converted into a beneficial drainage mechanism. By positioning the return flow channel to utilize this leakage flow, the system transforms the unwanted leakage into a useful self-cleaning function that actively removes wear particles from the torque-transmitting clutch area, converting a harmful effect into a protective mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system utilizes its own leakage flow through the gap seal to perform the cleaning function. Rather than requiring an external active pumping or cleaning system, the natural leakage of lubricating oil laden with wear particles through the gap seal is harnessed to drain contaminants away from critical components. The system essentially cleans itself using its inherent operational characteristics.

Inventive Principle:
Principle #25Self-service

3Reliability

If pressurized lubricating oil is supplied through the supply channel to the torque-transmitting clutch, then effective lubrication is achieved, but under low pressure conditions the oil mass flow reverses direction and forces lubricating oil into the gap seal carrying wear particles

Engineering Contradiction:
Improvelubrication effectivenessVSAvoidflow direction stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The return flow channel is positioned and designed to counteract the harmful reverse flow before it can cause damage. By providing a pre-established drainage path that opens into the gap seal at a location upstream of the torque-transmitting clutch, the system creates a preliminary protective barrier that intercepts and redirects reverse flows carrying wear particles, preventing them from reaching and contaminating other transmission components.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents wear particle contamination and ensures a long service life of pressure-lubricated gearboxes by utilizing gravity-driven drainage through the return flow channel, even under conditions of insufficient pressurization.

Implementation Method 1

the transmission housing has at least one return flow channel fluidically communicating with the gap seal for gravity-driven removal of the lubricating oil from the gap seal

Methodology Applied
Scientific EffectGravity-driven flow: Gravitation

Implementation Method 2

the pressurized lubricating oil can leave the supply channel near the torque-transmitting coupling, which is designed in particular as a toothed coupling, and flow through the torque-transmitting coupling for the purpose of lubrication

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Data Source

PatentEP4571147A1Lubricating oil system for lubricating a coupling of a transmission
Publication Date: 2025.06.18 FLENDER GMBH
  • EP4571147A1 patent drawingFigure 1
  • EP4571147A1 patent drawingFigure 2
  • EP4571147A1 patent drawingFigure 3

AI summary

A lubricating oil system (26) for pressure lubrication of a torque-transmitting clutch (42) of a transmission is provided, comprising a stationary transmission housing (30), wherein the transmission housing (30) has a supply channel (28) for supplying a pressurized lubricating oil, a first transmission component (32) rotatable relative to the transmission housing (30), wherein the first transmission component (32) has a supply channel (38) fluidically communicating with the supply channel (28) via a gap seal (36) for receiving the lubricating oil supplied via the supply channel (28) and the gap seal (36), and a second transmission component (44) coupled to the first transmission component (32) via the clutch (42) in a torque-transmitting manner, wherein the supply channel (38) is designed to guide the lubricating oil to the clutch (42),wherein the gear housing (30) has at least one return channel (46) fluidically communicating with the gap seal (32) for gravity-driven removal of the lubricating oil from the gap seal (32). The return channel (46) prevents damage from wear particles and enables a long service life of a pressure-lubricated gear.