Clutch Limiting Mechanism Prevents Cam Ring Overadjustment

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Solution Overview

Problem

Self-adjusting friction clutches with cam rings are prone to overadjustment due to sudden impacts, leading to reduced clutch lifespan and maintenance issues.

Innovation Solution

A limiting mechanism using straps to connect the pressure plate to the adjustment mechanism, preventing excessive movement of cam rings by linking fixation members with a bolt and bushing system, which limits axial movement and prevents overadjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a self-adjusting clutch with cam rings is used to automatically compensate for wear, then maintenance and downtime are reduced, but the cam rings are prone to overadjustment due to sudden impacts, shortening clutch life

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidclutch life
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by introducing a limiting mechanism that prevents the cam rings from over-adjusting in response to sudden impacts. The limiting mechanism includes a stop member that physically restricts the maximum rotation of the cam rings, thereby counteracting the harmful effect of impact-induced overadjustment before it can occur. This allows the self-adjusting feature to operate normally during gradual wear while preventing catastrophic failure during sudden shocks.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If the cam rings are allowed to rotate freely to compensate for wear, then the clutch maintains effective friction contact, but sudden impacts cause the cam rings to jump and overadjust, reducing clutch lifespan

Engineering Contradiction:
Improvefriction contact maintenanceVSAvoidclutch lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by pre-positioning a stop member that defines the maximum rotation limit of the cam rings before any impact occurs. This stop member is integrated into the clutch assembly during manufacturing, ensuring that when sudden impacts do occur, the cam rings are already constrained and cannot jump beyond the predetermined safe rotation angle. This preliminary constraint maintains reliable friction contact during normal wear compensation while preventing lifespan-reducing overadjustment.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If manual adjustment is used to accommodate wear, then clutch components can be precisely adjusted, but it requires maintenance intervention and causes downtime

Engineering Contradiction:
Improveadjustment precisionVSAvoidmaintenance downtime
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies self-service by implementing a self-adjusting mechanism where cam rings automatically rotate to compensate for wear between the pressure plate and driven member. This eliminates the need for manual intervention to adjust clutch components, as the system monitors and corrects its own wear automatically during operation. The limiting mechanism ensures this self-adjustment process is safe and prevents overcorrection, thereby maintaining precision while eliminating maintenance downtime.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10094429B1Limiting assembly for a self-adjusting heavy duty clutch
Publication Date: 2018.10.09 ILLINOIS AUTO TRUCK CO INC
  • US10094429B1 patent drawing
  • US10094429B1 patent drawing
  • US10094429B1 patent drawing

AI summary

A limiting mechanism or assembly for a self-adjusting friction clutch to prevent the overadjustment of cam rings caused by a sudden impact to the vehicle. The limiting mechanism connects the cover to the adjustment mechanism using straps that link fixation members together. In one embodiment, a first fixation member comprises a bolt that attaches a bushing, which is placed through a corresponding hole in the cover of the clutch, relative to the pressure plate and a second fixation member comprises a bolt that engages a corresponding hole on the adjusting ring.