Vehicle Clutch Pressure Control for Faster Engine Cranking

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Solution Overview

Problem

Existing vehicle control systems require a predetermined time to switch the clutch from a released state to an engaged state, which delays engine cranking and subsequent vehicle output, leading to increased time in achieving desired vehicle performance.

Innovation Solution

A control apparatus that outputs a higher cranking hydraulic-pressure command value before the predetermined time to quickly eliminate clutch pack clearance and initiate cranking torque, allowing earlier engine starting and reduced vehicle output time, with additional features like surge hydraulic-pressure commands and adjusted delay times to enhance responsiveness and torque synchronization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the clutch is switched from released state to engaged state using conventional hydraulic pressure control, then the clutch pack clearance is eliminated and the clutch is prepared for torque transmission, but the process requires a predetermined time that delays engine cranking and reduces vehicle output responsiveness

Engineering Contradiction:
Improveclutch engagement reliabilityVSAvoidtime required for clutch engagement
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The hydraulic control unit begins eliminating clutch pack clearance before the predetermined time elapses by outputting a first hydraulic pressure command value that maintains pack clearance elimination. This preliminary action allows the clutch to be ready for torque transmission earlier, reducing the delay in engine cranking while ensuring reliable engagement when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts hydraulic pressure command values based on real-time clutch state and vehicle conditions. The control unit switches between different pressure command values (first, second, and third) depending on whether cranking is needed, optimizing both the speed of engagement and the reliability of torque transmission.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the cranking hydraulic-pressure command value is output after the predetermined time, then the clutch is ensured to be in pack-clearance-elimination completion state, but the engine cranking is delayed and vehicle output time is increased

Engineering Contradiction:
Improveclutch torque transmission readinessVSAvoidvehicle output speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system outputs the first hydraulic pressure command value in advance to eliminate pack clearance before the predetermined time elapses. This preliminary preparation ensures the clutch is ready for torque transmission when cranking is initiated, maintaining reliability while reducing overall engagement time and improving vehicle output speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit changes hydraulic pressure parameters by outputting different command values (first, second, third) based on operational needs. The first command value is used for preliminary clearance elimination, while the second and third values are used for active torque transmission during and after cranking, optimizing both reliability and productivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the packing hydraulic-pressure command value is output during engine start, then the clutch pack clearance is eliminated, but the cranking torque transmission is delayed until the predetermined time elapses

Engineering Contradiction:
Improveclutch engagement completenessVSAvoidengine cranking speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The hydraulic control unit outputs the first hydraulic pressure command value to eliminate pack clearance before the predetermined time elapses. This preliminary action ensures the clutch is mechanically ready for torque transmission, allowing engine cranking to begin earlier without compromising engagement completeness, thus improving cranking speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system maintains continuous hydraulic pressure application through the first command value during the period before predetermined time elapses. This continuous useful action keeps the clutch in a ready state for torque transmission, enabling seamless transition to cranking mode and improving engine cranking speed without sacrificing engagement reliability.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the time required to achieve desired vehicle output by enabling earlier clutch engagement and cranking, improving responsiveness and torque synchronization, thus enhancing power performance and reducing delays in engine starting.

Implementation Method 1

a hydraulic control unit configured to supply a regulated hydraulic pressure that is to be used for switching an operation state of the clutch

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Increase

Implementation Method 2

an electric motor connected to a power transmission path between the engine and the drive wheels... control the electric motor for causing the electric motor to output the cranking torque

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 3

a clutch disposed between the engine and the electric motor in the power transmission path... a part of an output torque of the electric motor is applied to a crank shaft of the engine through the clutch

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12084036B2Control apparatus for vehicle
Publication Date: 2024.09.10 TOYOTA JIDOSHA KK
  • US12084036B2 patent drawing
  • US12084036B2 patent drawing
  • US12084036B2 patent drawing

AI summary

A vehicle control apparatus output a packing hydraulic-pressure command value and a cranking hydraulic-pressure command value higher than the packing hydraulic-pressure command value. The packing hydraulic-pressure command value is outputted to place a clutch in a pack-clearance-elimination completion state in a process of switching of the clutch from a released state to an engaged state. The cranking hydraulic-pressure command value is outputted, after elapse of a predetermined time required to place the clutch in the pack-clearance-elimination completion state, to cause the clutch to transmit a cranking torque required by a cranking by which a rotational speed of an engine is increased. In a case in which it is determined that a request to increase a vehicle power performance during output of the packing hydraulic-pressure command value, the cranking hydraulic-pressure command value is outputted in place of the packing hydraulic-pressure command value even before the elapse of the predetermined time.