Hybrid Drive Clutch Pressure Learning Under Input Shaft Constraint

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Solution Overview

Problem

In single-motor parallel hybrid vehicles, learning the engagement start pressure of the starting clutch is challenging due to input member rotation caused by drag torque, making it difficult to obtain a change in torque and learn the engagement start pressure effectively.

Innovation Solution

A vehicle drive device with a rotating electrical machine, speed change mechanism, and a friction engagement device, where the control device performs learning control by holding the input member stationary and non-rotatable, controlling the engagement pressure to learn the engagement start pressure based on the change in driving state of the rotating electrical machine when the friction engagement element starts to engage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If learning control is performed with the speed change mechanism in P range or N range, then the engagement start pressure of the engine connection clutch can be learned, but the input member of the speed change mechanism rotates due to drag torque generated by the starting clutch, making it difficult to obtain torque change and learn the engagement start pressure of the starting clutch

Engineering Contradiction:
Improveengagement start pressure learning accuracyVSAvoidinput member rotational stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent applies dynamics by transitioning the speed change mechanism from a static state (P range or N range) to a dynamic state (engagement range) where the input member is constrained to rotate only when the friction engagement element actually engages. This dynamic approach allows the system to eliminate unwanted rotation during learning while maintaining the ability to measure torque changes at engagement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter of the speed change mechanism from parking/neutral range to engagement range. This parameter change ensures that the input member remains stationary during the learning process until the friction engagement element engages, thereby eliminating drag torque-induced rotation and enabling accurate measurement of torque changes for learning the engagement start pressure.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the vehicle is at a complete stop with the speed change mechanism in P range or N range during learning control, then the engine connection clutch engagement start pressure can be learned, but the starting clutch drag torque causes input member rotation that prevents accurate torque measurement

Engineering Contradiction:
Improvetorque change detection accuracyVSAvoiddrag torque induced rotation
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful drag torque effect into a beneficial measurement signal. By placing the speed change mechanism in engagement range, the drag torque that would normally cause unwanted rotation instead becomes the very torque that must be overcome for engagement to occur. This allows the system to use the drag torque itself as part of the measurement process for learning engagement start pressure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the speed change mechanism's operational state from P range or N range to engagement range. This parameter change eliminates the harmful effect of drag torque-induced rotation by ensuring the input member is constrained, while simultaneously enabling the system to measure the torque required to overcome drag and achieve engagement.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the speed change mechanism is in P range or N range during learning control, then the engine connection clutch learning can be performed, but the starting clutch causes drag torque that rotates the input member and prevents learning of the starting clutch engagement start pressure

Engineering Contradiction:
Improvelearning control applicability to starting clutchVSAvoidengagement start pressure learning accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies universality by making the learning control method applicable to both the engine connection clutch and the starting clutch through a single unified approach. By placing the speed change mechanism in engagement range, the same learning procedure can accurately learn engagement start pressure for either clutch type, eliminating the need for separate learning procedures and improving measurement accuracy for the starting clutch.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the speed change mechanism's operational parameter to engagement range, which enables the learning control to be universally applied to both clutches. This parameter change ensures that the input member remains stationary during learning, allowing accurate measurement of torque changes for learning the starting clutch's engagement start pressure, thereby achieving both adaptability and precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate learning of the engagement start pressure of the starting clutch, preventing input member rotation due to drag and ensuring precise torque measurement during engagement.

Implementation Method 1

a friction engagement device interposed between the rotating electrical machine and the input member and including a friction engagement element configured to connect and disconnect power transmission between the rotating electrical machine and the input member as an engagement pressure is supplied and discharged

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20240083434A1Vehicle drive device
Publication Date: 2024.03.14 AISIN CORP
  • US20240083434A1 patent drawing
  • US20240083434A1 patent drawing
  • US20240083434A1 patent drawing

AI summary

A vehicle drive device includes: a rotating electrical machine; a speed change mechanism including an input member and an output member drivingly connected to wheels, and configured to change a speed ratio between the input member and the output member; a friction engagement device interposed between the rotating electrical machine and the input member and including a friction engagement element configured to connect and disconnect power transmission between the rotating electrical machine and the input member as an engagement pressure is supplied and discharged; and a control device that controls the rotating electrical machine and the friction engagement device. The control device performs learning control when the input member is held stationary and non-rotatable, the learning control being control in which the control device drives the rotating electrical machine while controlling the engagement pressure to an engagement start pressure at which the friction engagement element starts to engage, and learns the engagement start pressure based on a change in driving state of the rotating electrical machine at the time the friction engagement element starts to engage.