Multiple Disk Clutch Wall Structure for Reliable Actuating Force Transfer

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Solution Overview

Problem

The existing dual clutch devices face challenges in maintaining reliable and long-term operation due to deformation of the wall section under load, which compromises the transmission of actuating forces through openings in the multiple disk clutch.

Innovation Solution

The design incorporates a multiple disk clutch with a power transmission device featuring transmission fingers that extend through openings in a wall section, where the wall is stabilized by a first wall section extending in the axial direction, and additional sections that provide structural support and increased installation space, allowing for reliable and efficient force transmission without complex structures or production processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the wall section is used to support the multiple disk carrier and transmit actuating forces through openings, then the structural support function is achieved, but the wall deforms under load which jeopardizes reliable operation

Engineering Contradiction:
Improveload-bearing capacity of wallVSAvoidreliable operation of multiple disk clutch
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The wall is divided into a first wall section extending in the axial direction and a second wall section extending in the radial direction. The first wall section is specifically designed to bear the actuating forces transmitted through the openings, while the second wall section provides radial support. This segmentation allows each section to be optimized for its specific function, preventing deformation that would compromise reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first wall section extends in the axial direction (perpendicular to the radial direction of the second wall section) to provide an additional dimension of structural support. This axial extension creates a more rigid load path for the actuating forces, reducing deformation in the region where openings are present while maintaining the radial support function of the second wall section.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If openings are formed in the wall to transmit actuating forces, then power transmission function is enabled, but the wall structure is weakened leading to deformation

Engineering Contradiction:
Improvepower transmission capabilityVSAvoidstructural integrity of wall
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The wall is segmented into two functional sections: the first wall section that handles the actuating forces transmitted through the openings, and the second wall section that provides radial support. This segmentation allows the openings to be positioned in the first wall section without compromising the overall structural integrity, as the second wall section maintains the radial support function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the wall are given different structural characteristics: the first wall section extending in the axial direction is optimized for transmitting actuating forces through openings, while the second wall section extending in the radial direction is optimized for providing radial support. This local differentiation allows each region to have the quality needed for its specific function.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11988255B2Multiple disk clutch and dual clutch device having such a multiple disk clutch
Publication Date: 2024.05.21 BORGWARNER INC
  • US11988255B2 patent drawing

AI summary

A multiple disk clutch with a multiple disk pack and a power transmission device for transmitting an actuating force through openings in a wall of the multiple disk clutch to the multiple disk pack, wherein the power transmission device has transmission fingers that extend through the openings. The openings are at least partially arranged in a first wall section of the wall extending in the axial direction. In addition, the present invention relates to a dual clutch device having at least one such multiple disk clutch.