Vehicle Clutch Zero Point Detection via Motor Torque Calculation

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Solution Overview

Problem

Existing vehicle control systems face challenges in quickly detecting the zero point where the clutch between the drive motor and the driving wheel starts to generate torque capacity, leading to delays in obtaining this critical parameter.

Innovation Solution

A vehicle controlling device that includes a frictional engagement element between the drive motor and the driving wheel, a shifting unit for selecting travel ranges, and units for obtaining motor torque values during different operational modes to calculate the zero point hydraulic pressure command value, allowing for early and quick detection of the zero point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If clutch pressure is changed stepwise to detect the zero point, then measurement precision of the zero point is improved, but detection time increases

Engineering Contradiction:
Improvezero point detection precisionVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical stepwise pressure change method with an electronic calculation approach. The zero point hydraulic pressure command value is calculated using equation (1) based on motor torque values obtained during travel range and non-travel range, substituting the gradual mechanical pressure adjustment with instantaneous electronic computation to achieve both precision and speed

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the parameter measurement approach from direct pressure measurement through stepwise adjustment to indirect calculation using motor torque parameters. By obtaining motor torque values at different operational states and applying the calculation formula, the system determines the zero point hydraulic pressure command value without requiring gradual pressure changes, thus reducing detection time while maintaining accuracy

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If motor torque values are obtained during travel and non-travel ranges, then calculation accuracy of zero point hydraulic pressure command value is improved, but parameter acquisition time increases

Engineering Contradiction:
Improvezero point calculation accuracyVSAvoidparameter obtaining time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary acquisition of motor torque values during normal vehicle operation in both travel and non-travel ranges. These parameters are obtained in advance and stored, so when zero point detection is needed, the calculation can be performed immediately using pre-collected data, eliminating the need for dedicated measurement time and reducing overall detection time while maintaining calculation accuracy

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables instantaneous and accurate calculation of motor torque values, reducing the time to obtain parameters and increasing the frequency of learning, thereby improving the detection of the zero point hydraulic pressure command value.

Implementation Method 1

a frictional engagement element provided between a drive motor and a driving wheel

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10344811B2Vehicle controlling device
Publication Date: 2019.07.09 JATCO LTD
  • US10344811B2 patent drawing
  • US10344811B2 patent drawing
  • US10344811B2 patent drawing

AI summary

A vehicle controlling device has a frictional engagement element provided between a drive motor and a driving wheel; a shifting unit capable of selecting a travel range or a non-travel range; first obtaining unit configured to, during selection of the travel range, obtain a first parameter including at least a first motor torque value that is a torque value of the drive motor; second obtaining unit configured to, during selection of the non-travel range, obtain a second parameter including at least a second motor torque value that is a torque value of the drive motor; and operating unit configured to, on the basis of the first and second parameters, calculate a zero point hydraulic pressure command value at which the frictional engagement element starts to generate a torque capacity. It is therefore possible to detect a zero point of a clutch between the drive motor and the driving wheel.