Coordinate Measuring Machine Parameter Optimization

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Solution Overview

Problem

The measurement process for coordinate measuring machines is often determined based on empirical values, leading to subjective influence and time-consuming iterative adjustments, which can result in inaccurate and unreliable measurement results, especially when measuring multiple workpieces of the same type.

Innovation Solution

A method that automatically identifies critical areas on workpieces and adapts measurement strategies by determining and setting measurement parameters using a control device, allowing for objective and precise adjustments to improve measurement quality and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If measurement parameters are determined based on empirical values and operator experience, then the measurement process can be initiated, but the measurement accuracy and reliability deteriorate due to subjective influence and iterative adjustments

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidoperator dependency
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system automatically determines measurement parameters by analyzing measurement results from multiple workpieces and identifying critical areas, eliminating the need for operator experience and subjective judgment. The coordinate measuring machine performs self-optimization of measurement strategies based on accumulated measurement data.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from measurement results to continuously improve measurement parameters. By analyzing measurement data from multiple workpieces and identifying areas with poor reproducibility, the system automatically adjusts measurement parameters for subsequent measurements, creating a closed-loop optimization process.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If manual iterative adjustment of measurement strategy is performed, then measurement accuracy can be improved, but the time required for the measurement process increases significantly

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidmeasurement preparation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary analysis of measurement results from multiple workpieces to identify critical areas before final measurement. By pre-determining which areas require enhanced measurement based on reproducibility analysis, the system eliminates the need for time-consuming iterative adjustments during the measurement process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically optimizes measurement parameters without requiring manual iterative adjustment. The coordinate measuring machine analyzes measurement data, identifies critical areas, and self-adjusts measurement strategies, eliminating the time loss associated with manual optimization.

Inventive Principle:
Principle #25Self-service

3Productivity

If uniform measurement parameters are applied to all workpiece areas, then the measurement process is simplified, but measurement quality deteriorates in critical areas with poor reproducibility

Engineering Contradiction:
Improvemeasurement efficiencyVSAvoidmeasurement quality in critical areas
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system applies different measurement parameters to different workpiece areas based on their specific requirements. By identifying critical areas with poor reproducibility through analysis of measurement results from multiple workpieces, the system enhances measurement quality in those specific areas while maintaining efficient measurement in non-critical areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically changes measurement parameters based on the identified needs of different workpiece areas. Measurement parameters such as sampling density, scan speed, or probe contact force are adjusted locally for critical areas to improve reproducibility, while standard parameters are maintained for non-critical areas.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If measurement strategy is not optimized, then the measurement process is fast and simple, but the reproducibility of measurement results deteriorates

Engineering Contradiction:
Improvemeasurement reproducibilityVSAvoidmeasurement strategy complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses feedback from measurement results to automatically optimize measurement strategies. By analyzing reproducibility of measurements across multiple workpieces, the system identifies critical areas and automatically adjusts measurement parameters, improving reliability without requiring complex manual strategy design.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The coordinate measuring machine performs self-optimization of measurement strategies by analyzing measurement data and automatically determining appropriate parameters for different workpiece areas. This self-service capability improves measurement reproducibility without requiring the operator to design complex measurement strategies.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3913324B1Method and assembly for determining measurement parameters for a coordinate measuring device
Publication Date: 2024.04.24 CARL ZEISS INDUSTRIELLE MESSTECHNIKE GMBH
  • EP3913324B1 patent drawingFigure 1
  • EP3913324B1 patent drawingFigure 2a)~3b)

AI summary

The invention relates to a method for determining measurement parameters for a coordinate measuring machine (12), comprising: - obtaining a plurality of measurement results obtained by real or simulated measurement of a plurality of identical workpieces (20); - determining at least one critical area (26) of the workpieces (20) for measurement based on the measurement results; and - determining at least one measurement parameter of the coordinate measuring machine (12) for measuring the critical area (26). The invention further relates to an arrangement (10) for workpiece measurement, comprising a coordinate measuring machine (12) and a control device, wherein the control device is configured to execute a method according to any one of the preceding claims.