CMOS Backside Drain Contact Without Isolation Wall

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Solution Overview

Problem

Conventional CMOS apparatuses face challenges in achieving efficient backside contact formation and conductivity from the power rail to Vout, leading to slower switching times due to isolation walls between nFET and pFET drains.

Innovation Solution

A self-aligned backside contact technique is implemented, where a trench is formed in the backside dielectric to remove the isolation wall and fill it with a conductive material that contacts both drain structures, enhancing electrical connection and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If isolation walls are used between nFET and pFET drains, then device isolation is improved, but conductivity from power rail to Vout deteriorates and switching speed decreases

Engineering Contradiction:
Improvedevice isolationVSAvoidswitching speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent removes the dielectric isolation wall between nFET and pFET drains by forming a trench that eliminates this barrier. The trench is filled with conductive material to create a backside contact that directly connects both drains to the power rail, extracting the isolation element that was limiting conductivity and switching speed.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If conventional frontside contact methods are used, then manufacturing process is simpler, but conductivity from power rail to Vout is insufficient

Engineering Contradiction:
Improvecontact formation processVSAvoidconductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent transitions from conventional frontside contact to backside contact formation. By accessing the drains from the backside of the substrate and forming contacts in the vertical dimension through the substrate thickness, the invention achieves superior conductivity pathways that are not constrained by frontside interconnect layer limitations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If dielectric pillar is used to contact facing surfaces of drains, then structural support is improved, but electrical connection between drains and power rail deteriorates

Engineering Contradiction:
Improvestructural supportVSAvoidelectrical connection
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the material parameter of the contact structure from dielectric (insulating) to conductive material. The trench is filled with conductive material that provides both structural support and electrical connection, eliminating the need for separate dielectric pillar support while simultaneously improving electrical connectivity to the power rail.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240096978A1Complementary metal-oxide-semiconductor (CMOS) apparatus with self-aligned backside contact
Publication Date: 2024.03.21 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240096978A1 patent drawing
  • US20240096978A1 patent drawing
  • US20240096978A1 patent drawing

AI summary

A CMOS apparatus includes an n-doped field effect transistor (nFET); and a p-doped field effect transistor (pFET), each of which has a source structure and a drain structure. A common backside drain contact, which is disposed at the backside surface of the nFET and the pFET, electrically connects the nFET drain structure and the pFET drain structure to a backside interconnect layer.