CMOS Image Sensor Reflective Layers for Light Sensitivity

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Solution Overview

Problem

CMOS image sensors have low photosensitivity and poor peripheral brightness ratio due to the large incident angle of light, which is exacerbated by the compact size and short back focal length of camera phones, making it difficult to efficiently gather and converge light across the sensor surface.

Innovation Solution

A CMOS image sensor design featuring a semiconductor substrate with metal and oxide layers, reflective layers, protrusions on a color filter, and a micro-lens on a flat layer, where the focus position is adjusted to minimize distance and refractive index differences to converge light effectively on the photodiode, improving light gathering efficiency and peripheral brightness ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the back focal length is shortened to achieve compact size, then the device size is reduced, but the peripheral brightness ratio deteriorates due to larger incident angles

Engineering Contradiction:
Improvedevice sizeVSAvoidperipheral brightness ratio
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by positioning reflective layers at specific locations (side surfaces of the light receiving unit) to reflect light locally back to the photodiode. This localized reflection compensates for the reduced light intensity at peripheral regions caused by the shortened back focal length, thereby improving the peripheral brightness ratio without increasing overall device size.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the harmful effect of light incident at large angles (which causes brightness ratio deterioration) into a beneficial effect by using reflective layers to redirect this oblique light back onto the photodiode. The reflective layers transform the previously wasted oblique incident light into useful light that contributes to the signal, thereby improving photosensitivity and peripheral brightness ratio.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Measurement precision

If the pixel size is reduced to increase the number of pixels, then the resolution is improved, but the light gathering ability deteriorates

Engineering Contradiction:
ImproveresolutionVSAvoidlight gathering ability
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The reflective layers convert the harmful effect of reduced light gathering area (due to smaller pixel size) into a benefit by capturing light that would otherwise miss the photodiode and reflecting it back. This is particularly effective for oblique incident light, which becomes a useful resource that compensates for the reduced photodiode area in high-resolution sensors.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the optical path parameters by introducing reflective surfaces that alter the light trajectory. This allows light to reach the photodiode through multiple paths (direct and reflected), effectively increasing the light gathering ability without changing the physical pixel size, thereby maintaining high resolution while improving light sensitivity.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If a micro-lens is used to condense light, then the photosensitivity is improved, but the manufacturing complexity increases

Engineering Contradiction:
ImprovephotosensitivityVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts the light condensing function from the micro-lens structure and implements it using reflective layers formed through existing CMOS fabrication processes. By removing the need for separate micro-lens fabrication steps and using standard reflective layer deposition techniques, the solution maintains photosensitivity improvement while reducing manufacturing complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a simplified approach by forming reflective layers that copy the essential light-directing function of micro-lenses but through a more manufacturable process. The reflective layers are formed using standard semiconductor fabrication techniques (sputtering, evaporation, or CVD) that are already integrated into CMOS production, avoiding the need for additional micro-lens fabrication steps.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances light sensitivity and peripheral brightness ratio by minimizing focal deviation and optimizing light convergence, even for angled light incidence, without increasing manufacturing costs or complexity.

Implementation Method 1

a micro-lens formed on the top of the flat layer... to converge light effectively on the photodiode

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Implementation Method 2

a plurality of reflective layers formed inside the metal layers... to converge light effectively on the photodiode

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a color filter embedded in a groove formed by etching the oxide films

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS8053855B2CMOS image sensor for photosensitivity and brightness ratio
Publication Date: 2011.11.08 SAMSUNG ELECTRONICS CO LTD
  • US8053855B2 patent drawing
  • US8053855B2 patent drawing
  • US8053855B2 patent drawing

AI summary

A CMOS image sensor for improving light sensitivity and peripheral brightness ratio, and a method for fabricating the same. The CMOS image sensor includes a substrate on which a light sensor and device isolating insulation films are formed, in which the top of the substrate is coated with a plurality of metal layers and oxide films; a plurality of reflective layers formed inside the metal layers, each being spaced apart; a color filter embedded in a groove formed by etching the oxide films inside the reflective layers by a predetermined thickness; a plurality of protrusions formed on both sides of the top of the color filter, each arranged at a predetermined distance from one another; a flat layer formed on the top of the protrusions and the oxide films; and a micro-lens formed on the top of the flat layer. The reflective layer disposed at the top of the photodiode is made of a material having a high reflectance and low absorptivity. Therefore, light incident on the virtual focus plane on the top portion of the reflective layer converges on the photodiode, and thus, the light sensitivity of the sensor is greatly improved.