CMP Polishing Fluid with Silica-Cerium Hydroxide Composite Particles

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Solution Overview

Problem

Conventional CMP polishing liquids face limitations in achieving a high enough polishing rate for insulating films, particularly for silicon oxide films, despite the addition of various additives.

Innovation Solution

A CMP polishing liquid containing composite particles with a core of silica and a shell of cerium hydroxide, where the pH is maintained at or below 9.5, enhancing the polishing rate and reducing scratches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional silica-based CMP polishing liquid is used, then versatility for polishing various films is maintained, but polishing rate for insulating films is insufficient

Engineering Contradiction:
Improvepolishing rateVSAvoidpolishing performance consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention uses composite particles comprising a silica core and a cerium hydroxide shell, combining the mechanical polishing capability of silica with the chemical reactivity of cerium hydroxide. This composite structure achieves high polishing rates for insulating films while maintaining controlled scratching, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical composition parameters by introducing cerium hydroxide as the shell material and controlling pH at 9.5 or lower. This parameter change enables the polishing liquid to achieve high polishing rates for insulating films while maintaining film quality, addressing both productivity and reliability requirements.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If cerium oxide particles are used as abrasive, then polishing rate for silicon oxide films increases, but mechanical scratching increases

Engineering Contradiction:
Improvepolishing rateVSAvoidpolishing scratches
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical form of cerium from oxide to hydroxide in the shell structure, and controls pH at 9.5 or lower. This parameter change reduces mechanical scratching while maintaining high polishing rates, as the hydroxide form at controlled pH provides chemical reactivity without excessive mechanical abrasion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies different materials with different properties to different parts of the abrasive particle: silica core for mechanical polishing and cerium hydroxide shell for chemical reactivity. This local differentiation allows high polishing rate from the chemically reactive shell while the core provides structural stability, reducing scratches.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If tetravalent metal element hydroxide particles are used, then chemical action increases and mechanical action decreases, but polishing rate is insufficient

Engineering Contradiction:
Improvesurface qualityVSAvoidpolishing rate
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention creates a composite particle with silica core and cerium hydroxide shell, combining mechanical polishing capability from silica with chemical reactivity from cerium hydroxide. This composite structure achieves both high surface quality through controlled mechanical action and high polishing rate through enhanced chemical reactivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention merges the mechanical polishing function of silica particles with the chemical reactivity of tetravalent metal element hydroxide particles into a single composite abrasive particle. This merging enables simultaneous achievement of high surface quality and high polishing rate that neither component could achieve alone.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the polishing rate for insulating films, such as silicon oxide films, while minimizing scratches, outperforming conventional liquids using silica or cerium oxide particles alone or their simple mixtures.

Implementation Method 1

This technique takes advantage of a chemical action of the tetravalent metal element hydroxide particles

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

a chemical mechanical polishing (CMP) technique is an essential technique

Methodology Applied
Scientific EffectMechanical abrasion: Abrasion

Data Source

PatentUS9447306B2CMP polishing fluid, method for manufacturing same, method for manufacturing composite particle, and method for polishing base material
Publication Date: 2016.09.20 RESONAC CORP
  • US9447306B2 patent drawing
  • US9447306B2 patent drawing

AI summary

A CMP polishing liquid comprises water and an abrasive particle, wherein the abrasive particle comprises a composite particle having a core including a first particle, and a second particle provided on the core, the first particle contains silica, the second particle contains cerium hydroxide, and the pH of the CMP polishing liquid is equal to or lower than 9.5.