CMP Slurry with Adsorbent for Patterned Oxide Polishing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cerium oxide slurries exhibit a low initial polishing rate when used for patterned oxide layers, leading to inefficiencies in semiconductor wafer polishing due to the initial loading effect, and the use of additives to enhance this rate can increase abrasion of diamond particles, reducing the lifespan of polishing pads.

Innovation Solution

A CMP slurry composition comprising cerium oxide particles, an adsorbent such as a heteroaryl compound for improved adhesion to the polishing pad, and an adsorption adjusting agent like a non-ionic surfactant to control the adhesive force and minimize abrasion, along with a pH adjusting agent to maintain optimal pH for effective polishing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If cerium oxide slurries are used for polishing patterned oxide layers, then polishing selectivity is improved, but initial polishing rate deteriorates

Engineering Contradiction:
Improvepolishing selectivityVSAvoidinitial polishing rate
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The slurry is pre-loaded onto the polishing pad before the polishing process begins. This preliminary loading ensures that cerium oxide particles are already positioned on the pad surface, enabling immediate high-rate polishing of patterned oxide layers without the initial loading effect delay

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses a composite slurry formulation containing both cerium oxide particles (for selectivity) and silica particles (for initial polishing rate). This composite approach allows the slurry to provide both high polishing selectivity for oxide layers and sufficient initial polishing rate on patterned surfaces

Inventive Principle:
Principle #40Composite materials

2Productivity

If chemical additives are added to enhance initial loading effect, then initial polishing rate is improved, but conditioner lifespan deteriorates

Engineering Contradiction:
Improveinitial polishing rateVSAvoidconditioner lifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The invention extracts and eliminates the need for harmful chemical additives by using a purely physical pre-loading mechanism. Cerium oxide particles are mechanically loaded onto the polishing pad surface before polishing, achieving enhanced initial polishing rate without introducing chemicals that would accelerate diamond particle abrasion

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses a disposable pre-loaded layer of cerium oxide particles on the polishing pad surface. This initial loading layer is consumed during the polishing process, providing high initial polishing rates without requiring long-term durability of the loading mechanism itself

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enhances the polishing rate of patterned oxide layers while extending the lifespan of diamond disc conditioners by ensuring suitable adhesion and controlled removal of cerium oxide particles, thereby improving overall polishing efficiency and reducing surface scratches.

Implementation Method 1

an adsorbent for adsorbing the cerium oxide particles to a polishing pad

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

an adsorption adjusting agent for adjusting adsorption performance of the adsorbent

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Data Source

PatentUS9123660B2Chemical mechanical polishing slurry compositions and polishing method using the same
Publication Date: 2015.09.01 CHEIL INDUSTRIES INC
  • US9123660B2 patent drawing
  • US9123660B2 patent drawing
  • US9123660B2 patent drawing

AI summary

Disclosed herein is a CMP slurry composition. The CMP slurry composition includes cerium oxide particles, an adsorbent for adsorbing the cerium oxide particles to a polishing pad, an adsorption adjusting agent for adjusting adsorption performance of the adsorbent, and a pH adjusting agent. The CMP slurry composition may improve polishing efficiency of a patterned oxide layer and lifespan of a diamond disc conditioner.