Cellulose Nanofiber Aerogel for CO2 Sequestration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current carbon capture technologies face challenges with materials like activated carbon, zeolites, and amine-supported sorbents due to low selectivity, high energy requirements, chemical degradation, and moisture sensitivity, limiting their effectiveness and efficiency in capturing CO2 from industrial sources.

Innovation Solution

The use of cellulose nanofiber (CNF) aerogels with a monolithic structure, comprising crosslinked CNFs and cellulose nanocrystal acetone suspension particles, for CO2 sequestration, which involves a multi-membrane system to separate and adsorb CO2 from feed streams in industrial processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If activated carbon or zeolites are used for CO2 capture, then CO2 adsorption capacity is improved, but selectivity deteriorates due to weak interactions and moisture sensitivity

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidselectivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs amine-grafted cellulose nanofiber aerogels as a composite material that combines the high surface area and porosity of cellulose aerogels with the CO2-selective chemisorption capability of grafted amine groups. This composite structure achieves both high CO2 adsorption capacity and high selectivity by integrating the advantages of different materials while mitigating their individual weaknesses.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The cellulose nanofiber aerogel provides a highly porous three-dimensional network structure with extensive surface area, creating numerous active sites for CO2 adsorption. The porous structure enables high CO2 capture capacity while the controlled pore environment enhances selectivity by facilitating preferential CO2 diffusion and interaction with grafted amine groups.

Inventive Principle:
Principle #31Porous materials

2Reliability

If amine-grafted chemisorbents are used for CO2 capture, then CO2 capture capacity and selectivity are improved, but energy consumption increases due to high desorption energy requirements

Engineering Contradiction:
ImproveCO2 capture selectivityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent modifies the chemical parameters of the cellulose nanofiber surface by grafting amine groups, which changes the adsorption mechanism from weak physisorption to stronger chemisorption. This parameter change enables reversible chemisorption that maintains high CO2 selectivity while reducing the energy required for desorption compared to traditional chemisorbents, as the cellulose matrix provides a favorable microenvironment for reversible CO2-amine interactions.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If zeolites are used for CO2 storage, then CO2 adsorption capacity is improved, but device complexity and cost increase due to complex structure and pore size dependencies

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent creates a simplified analog of zeolite functionality by grafting amine groups onto cellulose nanofibers, replicating the CO2-selective adsorption capability without requiring the complex crystalline zeolite structure. This copying approach achieves similar CO2 capture performance with a simpler, more flexible, and cost-effective cellulose-based matrix that does not depend on precise pore size control.

Inventive Principle:
Principle #26Copying

4Use of energy by moving object

If physisorbent materials are used for CO2 capture, then energy consumption is reduced, but CO2 selectivity deteriorates due to weak interactions

Engineering Contradiction:
Improveenergy consumptionVSAvoidCO2 selectivity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the adsorption parameter from weak physisorption to moderate-strength chemisorption by introducing grafted amine groups on the cellulose nanofiber surface. This parameter change creates a balanced interaction strength that requires moderate energy for desorption (less than traditional chemisorbents) while providing high CO2 selectivity through specific chemical interactions between amine groups and CO2 molecules.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CNF aerogel system demonstrates enhanced CO2 adsorption capacity, selectivity, and environmental sustainability, with lower energy intensity and cost compared to traditional methods, while being recyclable and convertible into value-added products.

Implementation Method 1

where the CNF aerogel unit is configured to receive a stream including CO2 and adsorb a quantity of CO2 from the stream comprising CO2

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12128382B1Cellulous nanofiber aerogels-based bio unit for sequestering flow back CO2 after hydraulic fracturing operations
Publication Date: 2024.10.29 SAUDI ARABIAN OIL CO
  • US12128382B1 patent drawing
  • US12128382B1 patent drawing
  • US12128382B1 patent drawing

AI summary

Devices, methods, and systems for carbon dioxide (CO2) sequestration using a cellulose nanofiber (CNF) aerogel, having a monolithic structure. The monolithic structure includes an aerogel matrix, a plurality of crosslinked CNFs, and a plurality of cellulose nanocrystal acetone (a-CNC) suspension particles, where the plurality of crosslinked CNFs and the plurality of a-CNC suspension particles are dispersed throughout the aerogel matrix. Systems and methods for CO2 sequestration include locating a CO2 producing process, separating, using a first membrane system, a feed stream into a mixed solid and liquid stream and a first gas stream and separating, using a second membrane system, the first gas stream to produce a second gas stream and a CO2 rich stream. Systems and methods further include directing the CO2 rich stream to a cellulose nanofiber (CNF) aerogel unit and adsorbing CO2 from the CO2 rich stream.