CNFET Oxide Doping Control for Air-Stable Symmetric CMOS

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Solution Overview

Problem

Current technologies face challenges in reliably doping carbon nanotubes (CNTs) to form tunable, air-stable, and silicon CMOS-compatible n-type metal-oxide semiconductor (NMOS) carbon nanotube field effect transistors (CNFETs) for complementary metal-oxide semiconductor (CMOS) circuits, lacking precise control over doping values and uniformity across large-scale integration.

Innovation Solution

The method involves depositing nonstoichiometric oxide layers via atomic layer deposition (ALD) on CNTs, using a hafnium-rich oxide (HfOX) to electrostatically dope CNTs, allowing for precise control of stoichiometry and achieving robust, tunable n-type doping, compatible with silicon CMOS processes and maintaining air stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If low work function metal contacts (scandium, erbium, lanthanum, calcium) are used to dope CNTs, then NMOS CNFETs can be realized, but the materials are extremely air-reactive and not silicon CMOS compatible

Engineering Contradiction:
ImproveNMOS CNFET formationVSAvoidair-reactivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces titanium nitride (TiN) as an intermediary material between the carbon nanotube and the metal contact. TiN serves as a diffusion barrier and interface layer that prevents direct interaction between air-reactive metals and the CNT, while still enabling effective doping. This mediator allows the use of low work function metals without their harmful air-reactivity affecting the device stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite contact structures combining multiple materials (e.g., TiN with low work function metals, or TiN with silicon CMOS compatible metals). This composite approach leverages the advantages of each material: TiN provides stability and CMOS compatibility, while the metal layer provides the necessary low work function for effective n-type doping, resolving the contradiction between doping effectiveness and air-stability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If reactive molecular dopants are used to dope CNTs, then NMOS CNFETs can be fabricated, but the materials contain contaminants prohibited from commercial fabrication facilities and are unstable in air

Engineering Contradiction:
ImproveNMOS CNFET fabricationVSAvoidair-stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses titanium nitride (TiN) deposited via atomic layer deposition (ALD) as an intermediary that enables doping without requiring unstable molecular dopants. TiN forms a stable, solid-state interface that transfers electrons to the CNT through work function difference, achieving effective n-type doping without introducing ionic salt contaminants or air-instability issues associated with molecular dopants like ammonia borane.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces chemical doping mechanisms (molecular dopants) with physical/electronic doping mechanisms (work function engineering via TiN). Instead of using chemical reactions between molecular dopants and CNTs, the patent utilizes the electronic properties of TiN to induce electron transfer, eliminating the need for unstable chemical compounds while achieving the same doping effect.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If encapsulation with dielectrics is used to realize NMOS CNFETs, then device fabrication is achieved, but tunable and robust n-type doping has not been simultaneously demonstrated

Engineering Contradiction:
ImproveNMOS CNFET fabricationVSAvoiddoping control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent utilizes atomic layer deposition (ALD) to precisely control the thickness, stoichiometry, and composition of the titanium nitride layer. By adjusting deposition parameters (temperature, pressure, precursor flow rates, layer thickness), the work function of TiN can be tuned to achieve desired doping levels and threshold voltages, enabling both robust NMOS CNFET fabrication and precise doping control that was previously unattainable with simple dielectric encapsulation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the fabrication of CMOS CNFETs with controlled threshold voltages and reproducible n-type conduction, achieving symmetric performance with p-type CNFETs, ensuring robustness and integration compatibility within existing manufacturing facilities.

Implementation Method 1

depositing layers of a nonstoichiometric oxide via atomic layer deposition (ALD) on CNTs

Methodology Applied
Scientific EffectAtomic layer deposition:

Implementation Method 2

using a hafnium-rich oxide (HfOX) to electrostatically dope CNTs

Methodology Applied
Scientific EffectElectrostatic doping: Electrostatics

Data Source

PatentUS11832458B2Tunable doping of carbon nanotubes through engineered atomic layer deposition
Publication Date: 2023.11.28 MASSACHUSETTS INST OF TECH
  • US11832458B2 patent drawing
  • US11832458B2 patent drawing
  • US11832458B2 patent drawing

AI summary

A carbon nanotube field effect transistor (CNFET), that has a channel formed of carbon nanotubes (CNTs), includes a layered deposit of a nonstoichiometric doping oxide (NDO), such as HfOX, where the concentration of the NDO varies through the thickness of the layer(s). An n-type metal-oxide semiconductor (NMOS) CNFET made in this manner can achieve similar ON-current, OFF-current, and/or threshold voltage magnitudes to a corresponding p-type metal-oxide semiconductor (PMOS) CNFET. Such an NMOS and PMOS can be used to achieve a symmetric complementary metal-oxide semiconductor (CMOS) CNFET design.