Room-Temperature Sol-Gel CNT Anode Synthesis

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Solution Overview

Problem

Conventional methods for making lithium-ion battery anodes with carbon nanotubes (CNTs)-titanium dioxide (TiO2) composites require high temperature heating and strong acids or surfactants, leading to impurity introduction and damage to carbon nanotubes, which compromises their performance.

Innovation Solution

A method involving a carbon nanotube film with uniformly dispersed titanium dioxide nanoparticles, formed through a sol-gel process at room temperature without the need for binders, conductive additives, or current collectors, enhancing electrical conductivity and mechanical flexibility while maintaining high electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods use high temperature heating and strong acids or surfactants to make CNTs-TiO2 composites, then the composites can be formed, but impurities are introduced and carbon nanotubes are damaged

Engineering Contradiction:
Improvecomposite formation qualityVSAvoidimpurity introduction and carbon nanotube damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the temperature parameter from high temperature to room temperature, and changes the chemical environment from strong acids/surfactants to neutral solvents. This parameter change resolves the contradiction by enabling composite formation without introducing impurities or damaging carbon nanotubes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the chemical modification mechanism (using strong acids or surfactants) with a physical adsorption mechanism. TiO2 nanoparticles are uniformly adsorbed onto CNT surfaces through van der Waals forces in a neutral environment, avoiding the harmful chemical reactions that introduce impurities

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If conventional methods require strong acids or surfactants to modify carbon nanotube surface, then TiO2 can be dispersed on CNTs, but carbon nanotube structure is damaged

Engineering Contradiction:
ImproveTiO2 dispersion uniformityVSAvoidcarbon nanotube structural integrity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent introduces a neutral solvent as an intermediary medium that enables TiO2 nanoparticle dispersion and CNT surface modification without direct contact between strong chemicals and CNTs. The solvent facilitates uniform distribution through gentle solvation rather than aggressive chemical interaction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carbon nanotubes self-assemble with TiO2 nanoparticles through spontaneous adsorption in the neutral solvent system. The CNTs' inherent surface properties enable them to attract and hold TiO2 particles without requiring external chemical modification, thus preserving their structural integrity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in lithium-ion battery anodes with improved flexibility, high capacity retention, and reduced battery attenuation, even at high charge/discharge rates, without the introduction of impurities and with increased environmental friendliness.

Implementation Method 1

adding the titanium salt into the solvent with the three-dimensional network-like structure, and the titanium salt hydrolyzes to form a plurality of titanium dioxide particles

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the plurality of titanium dioxide particles are adsorbed on surfaces of the plurality of carbon nanotubes in the three-dimensional network-like structure

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

adding the plurality of carbon nanotubes into the solvent, and ultrasonically dispersing the solvent having the plurality of carbon nanotubes to make the plurality of carbon nanotubes form a three-dimensional network-like structure

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS10529979B2Method for making lithium-ion battery anodes
Publication Date: 2020.01.07 HON HAI PRECISION INDUSTRY CO LTD
  • US10529979B2 patent drawing
  • US10529979B2 patent drawing
  • US10529979B2 patent drawing

AI summary

The present disclosure relates to a method for making a lithium-ion battery anode. The method comprises the steps of scratching off a carbon nanotube array to obtain a plurality of carbon nanotubes, adding the plurality of carbon nanotubes into a solvent, and ultrasonically dispersing the solvent to make the plurality of carbon nanotubes form a three-dimensional network-like structure; adding a titanium salt into the solvent, wherein the titanium salt hydrolyzes to form a plurality of titanium dioxide particles, and the plurality of titanium dioxide particles are adsorbed on surfaces of the plurality of carbon nanotubes; and separating the nanotube three-dimensional network structure from the solvent to form a precursor, and drying the precursor to form a titanium dioxide-carbon nanotube composite film.