CNT Thin Film Transistor on Degradable Polymer Substrate

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Solution Overview

Problem

Current flexible electronics, particularly in displays, face challenges with organic TFTs having low charge mobility and switching speed, and environmental concerns due to non-degradable plastic substrates, while maintaining transparency and stability.

Innovation Solution

A flexible and transparent thin film transistor (TFT) using semiconductive carbon nano tubes (CNTs) with a degradable polymer substrate, including materials like starch and poly-lactic acid, and organic materials for the channel, source/drain electrodes, and gate layers, forming a mutually connected electric path, and a transparent insulating or conductive organic material for the gate layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If organic TFT is used for flexible display, then flexibility and low production cost are improved, but charge mobility and switching speed deteriorate

Engineering Contradiction:
ImproveflexibilityVSAvoidcharge mobility
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent uses a composite structure combining organic materials with carbon nanotubes (CNTs) to create the TFT active layer. The organic material provides flexibility and processability, while the CNTs contribute high charge mobility and electrical conductivity, resolving the contradiction between flexibility and charge mobility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different materials with specific local functions: organic materials in regions requiring flexibility and CNTs in regions requiring high charge transport. This localized material assignment allows each component to optimize its specific function while working together as an integrated system.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If plastic substrate is used for flexible display, then flexibility is improved, but environmental degradation deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidenvironmental pollution
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental parameter of substrate material composition from conventional non-degradable plastics to bio-degradable polymers. This parameter change maintains the flexibility required for foldable displays while introducing environmental degradability, allowing the substrate to break down naturally after disposal.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adopts a disposable substrate approach using bio-degradable materials that can be naturally decomposed after the product lifecycle. This principle accepts the temporary nature of the substrate, designing it to be environmentally friendly rather than permanently persistent in the environment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Illumination intensity

If transparent structure is implemented for paper display, then transparency is improved, but structural stability deteriorates

Engineering Contradiction:
ImprovetransparencyVSAvoidstructural stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent employs composite transparent materials combining organic polymers with CNT networks. The organic polymer matrix provides structural stability and mechanical strength, while the CNT network maintains electrical conductivity and flexibility. This composite structure achieves transparency without sacrificing structural integrity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses thin film structures for the TFT layers and substrate, which inherently provide both transparency and flexibility. The thin film architecture allows light transmission while maintaining sufficient mechanical strength through the distributed network of organic and CNT materials.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The TFT achieves high electrical reliability, environmental sustainability through natural degradation, and improved charge mobility and switching speed, suitable for displays like OLEDs, with increased pixel aperture ratio and reduced environmental pollution.

Implementation Method 1

a channel layer, which includes a transparent organic material and a semiconductive carbon nano tube (CNT) forming a mutually connected electric path in the organic material

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

A carbon nano tube (CNT) has an excellent charge transmission characteristic and a large aspect ratio, and thus has both high charge mobility and transparency

Methodology Applied
Scientific EffectCarbon nanotube charge transmission: Carbon Nanotubes

Implementation Method 3

a degradable polymer substrate, which supports the channel layer, the source and drain electrodes, the gate layer, and the gate insulation layer

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS8053767B2Carbon nano tube thin film transistor and display adopting the same
Publication Date: 2011.11.08 KOREA UNIV IND & ACADEMIC CALLABORATION FOUND
  • US8053767B2 patent drawing
  • US8053767B2 patent drawing

AI summary

Provided are a flexible and transparent carbon nano tube (CNT) thin film transistor using a degradable polymer substrate, and a display adapting the CNT thin film transistor. The polymer substrate is formed of a polymer material that is naturally degraded, and a CNT channel, where a semiconductive CNT is dispersed on a transparent organic material, is prepared on the polymer substrate. Source and drain electrodes, where a conductive CNT is ejected on a transparent organic material, are connected to both sides of the CNT channel. A gate, where a conductive CNT is dispersed on a transparent organic material, is disposed on or below the CNT channel, and a gate insulation layer including a transparent organic material is disposed between the CNT channel and the gate.