CNT Thin Film Transistor Ion Gel Threshold Control

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Solution Overview

Problem

Existing carbon nanotube thin film transistors (CNT-TFTs) face challenges in threshold voltage controllability and reliability due to environmental factors like water and oxygen adsorption, and poor process control, limiting their performance and manufacturing consistency.

Innovation Solution

A manufacturing method for thin film transistors involving a dielectric layer, carbon nanotubes, and an ion gel with specific composition and deposition techniques, including ink jet printing and drop coating, to control the threshold voltage by adjusting the ion gel's dopant content and structure, enhancing the transistor's performance and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If carbon nanotube thin film transistor is prepared by using CNT solution to provide a CNT thin film on a substrate, then the transistor can be fabricated with low process temperature and simplicity, but the threshold voltage controllability becomes poor due to water or oxygen adsorption causing p-type transistor behavior

Engineering Contradiction:
Improveprocess temperature and process complexityVSAvoidthreshold voltage controllability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces an ion gel layer as an intermediary between the gate electrode and the carbon nanotube channel. This ion gel layer acts as a mediator that enables precise threshold voltage control through ion injection and extraction, while maintaining the low-temperature fabrication advantages of CNT-TFTs. The ion gel layer decouples the gate control mechanism from direct contact with the CNT channel, allowing independent optimization of both controllability and manufacturing ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs parameter changes by adjusting the composition, thickness, and doping level of the ion gel layer to achieve precise threshold voltage control. By varying the ion gel's physical and chemical parameters (such as ionic conductivity, viscosity, and thickness), the threshold voltage can be tuned over a wide range while maintaining the simple low-temperature fabrication process.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If threshold voltage control is achieved by changing the work function of the gate electrode, then some threshold adjustment is possible, but the ability to control threshold voltage is limited

Engineering Contradiction:
Improvethreshold voltage controllabilityVSAvoidthreshold voltage adjustment range
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The ion gel layer serves as a versatile intermediary that enables multiple threshold voltage control mechanisms beyond work function modification. Through ion injection, extraction, and redistribution in the ion gel layer, the threshold voltage can be adjusted over a wide range with fine granularity, providing both precision and adaptability that gate electrode work function changes alone cannot achieve.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If channel doping is used to control threshold voltage, then threshold adjustment is possible, but the controllability is poor and repeatable and reliable results are difficult to obtain

Engineering Contradiction:
Improvethreshold voltage controllabilityVSAvoidrepeatability and reliability of results
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The ion gel layer acts as a controllable intermediary that replaces unreliable channel doping with a more reliable gate-side control mechanism. Ions can be precisely injected and extracted from the ion gel layer through electrical fields, providing repeatable and reliable threshold voltage control without the variability and irreversibility associated with channel doping methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If environmental factors like water and oxygen adsorption are present in CNT-TFT, then the transistor can be fabricated simply, but the reliability and performance consistency deteriorate

Engineering Contradiction:
Improvefabrication simplicityVSAvoidperformance consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The ion gel layer serves as a protective intermediary between the gate electrode and the environmental-sensitive carbon nanotube channel. This layer shields the CNT channel from direct exposure to environmental factors like water and oxygen adsorption, thereby improving reliability and performance consistency while maintaining the simplicity of the fabrication process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ion gel layer creates an inert environment for the carbon nanotube channel by preventing direct interaction with environmental factors. This protective barrier maintains a stable chemical environment for the CNTs, reducing variability caused by water and oxygen adsorption while keeping the device structure simple and easy to fabricate.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively controls the threshold voltage of CNT-TFTs, achieving repeatable and reliable results with improved mobility and on-state current, enabling the creation of high-performance CMOS inverter circuits with bipolar characteristics and reduced hysteresis.

Implementation Method 1

the ion gel is disposed in the second channel by ink jet printing, low speed spin coating or drop coating

Methodology Applied
Scientific EffectInk jet printing:

Implementation Method 2

the ion gel is disposed in the second channel by ink jet printing, low speed spin coating or drop coating

Methodology Applied
Scientific EffectSpin coating: Spin Coating

Implementation Method 3

S13: drying the ion gel to obtain the thin film transistor

Methodology Applied
Scientific EffectDrying: Evaporation

Implementation Method 4

S11: providing and depositing carbon nanotubes in a first channel of the thin film transistor

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 5

controlling a thickness of a dielectric oxide layer and interface charges... provide the dopant in the ion gel to enhance ions flowing in the semiconductor layer and to effectively control the threshold voltage

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS11289543B2Thin film transistor, manufacturing method of same, and CMOS inverter
Publication Date: 2022.03.29 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US11289543B2 patent drawing
  • US11289543B2 patent drawing
  • US11289543B2 patent drawing

AI summary

A thin film transistor, a manufacturing method of the same, and a CMOS inverter are provided. The thin film transistor includes a base substrate, a dielectric layer, and a semiconductor layer. A first channel is provided between the source and the drain. Carbon nanotubes are provided in the first channel. A second channel is provided between the drain and the gate. An ion gel is provided in the second channel. By regulating a composition of the ion gel and a content of a dopant, a threshold voltage of a carbon nanotube thin film transistor is effectively controlled.