CNT Field Emission Tomosynthesis for Focused High-Resolution X-Rays

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Solution Overview

Problem

Conventional X-ray apparatuses face limitations in achieving high-resolution imaging due to insufficient X-ray dose and spatial resolving power, requiring large particle accelerators and filament-based electron emission sources.

Innovation Solution

A field emission-type tomosynthesis system utilizing multiple electron sources, including carbon nanotubes, and adjustable anodes within a vacuum body to focus X-rays on an object, allowing for independent adjustment of X-ray emission angles and improved electron emission performance through high-temperature heat treatment of carbon nanotubes grown on a patterned metal substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional filament-based electron emission sources are used, then the apparatus structure is simple, but the X-ray dose (flux) is insufficient and resolution is limited

Engineering Contradiction:
Improvespatial resolving powerVSAvoidapparatus structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the emission mechanism parameter from thermal emission (filament-based) to field emission (carbon nanotube-based). This parameter change enables high electron flux density and high brightness, achieving micrometer-scale spatial resolution without requiring large particle accelerators. The field emission process occurs at room temperature with low voltage, maintaining structural simplicity while dramatically improving measurement precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs carbon nanotubes as the electron emission source, combining the advantages of nanomaterials with field emission technology. The carbon nanotube array structure provides high electron emission efficiency, high brightness, and long operational life, achieving both high resolution and sufficient X-ray dose without increasing apparatus complexity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If carbon nanotubes are grown without pattern formation, then the manufacturing process is simple, but different carbon nanotubes interfere with each other during electron emission

Engineering Contradiction:
Improveelectron emission performanceVSAvoidpattern formation process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the carbon nanotube array into individually addressable units by forming holes through the substrate at regular intervals. Each hole region contains carbon nanotubes that can be independently controlled, eliminating interference between adjacent nanotubes during electron emission. This segmentation is achieved through a simple photolithography process that defines the hole pattern, maintaining ease of manufacture while significantly improving emission reliability.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If high voltage is applied to carbon nanotubes, then electron emission increases, but the risk of damage and reduced lifespan increases

Engineering Contradiction:
Improveelectron emission quantityVSAvoidemitter lifespan
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent changes the operating voltage parameter from high voltage to low voltage (1-5 kV) by utilizing the high field emission efficiency of carbon nanotubes. The low voltage operation reduces stress on the nanotube structure, minimizing damage risk and extending emitter lifespan. Meanwhile, the field emission mechanism ensures sufficient electron emission quantity through the high electron affinity and sharp tip geometry of carbon nanotubes, which concentrate electric field lines and enhance emission at lower voltages.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances X-ray focusing capabilities, minimizes leakage, and enables high-resolution 3D imaging, facilitating early diagnosis of diseases like lung cancer while simplifying pattern formation and reducing carbon nanotube interference, with improved field emission performance even at low voltages.

Implementation Method 1

a field emission-type tomosynthesis system capable of creating a 3D image from a photographed image by emitting and focusing a plurality of X-rays on an object

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

When a high voltage of tens of thousands of volts or more is applied to the anode of the X-ray tube, electron flow emitted from the cathode moves toward the anode at high speed. At this time, when the electron flow collides with a counter electrode made of tungsten, molybdenum, etc., which is the anode, energy is emitted as X-rays.

Methodology Applied
Scientific EffectBremsstrahlung: X-Ray

Implementation Method 3

an X-ray emission angle of each of the anodes is capable of being independently adjusted so as to focus the X-rays emitted toward an object located outside the body

Methodology Applied
Scientific EffectX-ray reflection and focusing: Reflection

Implementation Method 4

improved electron emission performance through high-temperature heat treatment of carbon nanotubes grown on a patterned metal substrate

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12087540B2Field emission-type tomosynthesis system, emitter for field emission-type tomosynthesis system, and method of manufacturing emitter
Publication Date: 2024.09.10 CAT BEAM TECH CO LTD
  • US12087540B2 patent drawing
  • US12087540B2 patent drawing
  • US12087540B2 patent drawing

AI summary

Disclosed is a field emission-type tomosynthesis system including a vacuum body having a space therein; a plurality of sources provided inside the body, wherein each of the sources emits a plurality of electrons; and a plurality of anodes disposed inside the body to face the sources and responsible for emitting a plurality of X-rays, wherein each of the anodes faces a corresponding source among the sources, and the electrons collide with each of the anodes to generate X-rays, wherein the X-ray emission angle of each of the anodes is capable of being independently adjusted so as to focus the X-rays emitted toward an object located outside the body. With this configuration, a plurality of X-rays is focused on an object and is emitted to the object to obtain information, and the information is synthesized, thereby improving the reliability of information about the object.