CNT Yarn Emitter Structural Stability

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Solution Overview

Problem

Field emission electrodes with carbon nanotubes (CNTs) face structural instability due to repulsive forces from electron accumulation, leading to deformation and loss of function, particularly under stress or prolonged use.

Innovation Solution

A field emission apparatus with an emitter holder that stably mounts an emitter electrode comprising CNT yarns, where the emitter electrode is inserted into a conductive emitter holder with a structured internal space, preventing disaggregation by repulsive forces and ensuring mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If CNT yarns are used as emitter electrode to achieve high field emission efficiency, then electron emission performance is improved, but structural stability deteriorates due to repulsive forces causing disaggregation

Engineering Contradiction:
Improvefield emission efficiencyVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

A conductive adhesive layer is introduced as an intermediary between the CNT yarns and the support substrate. This adhesive layer mediates the mechanical stress and repulsive forces, preventing direct transmission of destabilizing forces to the CNT yarns while maintaining electrical conductivity for field emission function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The emitter electrode is constructed as a composite structure combining CNT yarns with a conductive adhesive matrix. This composite configuration leverages the excellent field emission properties of CNTs while the adhesive matrix provides structural cohesion and resistance to repulsive forces, achieving both high emission efficiency and structural stability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If multiple CNT units are aggregated by π-π interactions to form yarns, then field emission efficiency is improved through concentrated electron emission, but the units disaggregate when repulsive forces exceed cohesive forces

Engineering Contradiction:
Improvefield emission efficiencyVSAvoidcohesive force
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The emitter electrode combines CNT yarns with conductive adhesive material to form a composite structure. The adhesive matrix reinforces the weak π-π interactions between CNT units, providing additional cohesive strength to counteract repulsive forces while preserving the concentrated electron emission capability of the aligned CNT fronts.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the physical and chemical parameters of the bonding between CNT units by introducing adhesive materials with appropriate adhesion strength, electrical conductivity, and mechanical properties. This parameter modification enhances the cohesive forces without compromising the field emission performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits deformation and maintains field emission efficiency by securely fixing the emitter electrode, preventing complete separation of CNTs and yarns, thus enhancing the structural stability and performance of the field emission apparatus.

Implementation Method 1

when a voltage is applied to CNTs, the CNTs can emit electrons through the front ends thereof based on the electric field concentrated thereon and their excellent electrical conductivity

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

the CNTs can emit electrons through the front ends thereof based on the electric field concentrated thereon

Methodology Applied
Scientific EffectElectric field concentration: Electric Field

Implementation Method 3

a plurality of CNTs are aggregated by π-π interactions

Methodology Applied
Scientific Effectπ-π interactions: Chemical Bonding

Implementation Method 4

electrons may be mainly accumulated at the front ends of the CNTs. A repulsive force may occur between the accumulated electrons

Methodology Applied
Scientific EffectElectron accumulation: Electrical Accumulator

Data Source

PatentUS11195684B2Field emission apparatus with superior structural stability and X-ray tube comprising the same
Publication Date: 2021.12.07 AWEXOMERAY CO LTD
  • US11195684B2 patent drawing
  • US11195684B2 patent drawing
  • US11195684B2 patent drawing

AI summary

Provided is a field emission apparatus including a pipe-shaped emitter holder comprising an electrically conductive material and a first internal space communicated in a first direction, and an emitter electrode having one or more yarns each having a structure extending in the first direction in which a plurality of CNTs that extend in the first direction are aggregated, and the emitter electrode is inserted in the first internal space while extending in the first direction.