CO Alarm for Battery Generators Using MCU Sleep Modes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Portable generators emit significant CO gas during operation, leading to safety hazards due to inadequate monitoring, necessitating a CO alarm system for battery type generators to prevent accidents.

Innovation Solution

A CO alarm system comprising an MCU control unit, CO sensor detection unit, alarm indication unit, speed detection unit, flameout control unit, and battery power supply unit, which processes CO concentration signals to trigger alarms and shut down the generator when excessive CO is detected, using components like single-chip microcomputers, sensors, amplifying circuits, and power supply units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a CO alarm system is installed in battery type generators, then safety monitoring capability is improved, but device complexity increases

Engineering Contradiction:
Improvesafety monitoring capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The CO alarm system is divided into independent functional modules: CO sensor detection unit, MCU control unit, alarm indication unit, speed detection unit, flameout control unit, and battery power supply unit. Each module performs a specific function, making the overall system manageable despite its complexity while ensuring comprehensive safety monitoring.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The MCU control unit serves multiple functions: it processes CO concentration signals, monitors generator running status, controls alarm indications, and manages flameout operations. This multi-functionality reduces the need for separate dedicated components, balancing safety monitoring capability with device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If the MCU control unit operates in deep sleep state when generator is not running, then energy consumption is reduced, but response time increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidresponse time
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The MCU control unit operates in periodic cycles, switching between deep sleep state (when generator is not running) and active processing state (when generator is running). The speed detection unit triggers wake-up events at appropriate intervals, ensuring energy efficiency during idle periods while maintaining timely response capability when the generator operates.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary actions by having the speed detection unit continuously monitor generator status and automatically wake up the MCU from deep sleep state when the generator starts running. This ensures the CO monitoring function is activated in advance before CO emissions begin, balancing low energy consumption with adequate response time.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents safety accidents by accurately detecting and responding to excessive CO levels, ensuring timely alarm prompts and generator shutdowns, thus ensuring user safety.

Implementation Method 1

a CO sensor detection unit U3 connected to the MCU control unit, configured to convert the CO concentration in the environment into a corresponding electrical signal

Methodology Applied
Scientific EffectCO sensor detection: Photoelectric Effect

Data Source

PatentUS11620892B2Co alarm for battery type generator
Publication Date: 2023.04.04 ZHEJIANG FENGLONG TECH CO LTD
  • US11620892B2 patent drawing
  • US11620892B2 patent drawing
  • US11620892B2 patent drawing

AI summary

The present invention discloses a CO alarm for a battery type generator, comprising a MCU control unit U2, configured to analyze and process signals, which is in a deep sleep state when the generator is not running, and enters a sleep plus timing wake-up working state after the engine is running; a CO sensor detection unit U3 connected to the MCU control unit, configured to convert the CO concentration in the environment into a corresponding electrical signal and output to the MCU control unit U2 for processing; an alarm indication unit U4 connected to the MCU control unit, configured to give an alarm prompt for the CO concentration and an alarm failure prompt.