CO Alarm for Super Capacitance Generator

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Solution Overview

Problem

Portable generators that use gasoline engines produce harmful CO gas, leading to safety accidents due to inadequate monitoring, necessitating a CO alarm system for super capacitance type generators.

Innovation Solution

A CO alarm system comprising a MCU control unit, communication unit, alarm indication unit, CO sensor detection unit, super-capacitor charging unit, temperature detection unit, and flameout control unit, which processes CO concentration signals to trigger alarms and shut down the generator, ensuring safety and stability even during power outages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a CO alarm system is installed in portable generators, then safety is improved by detecting CO concentration, but the device complexity increases due to additional components

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The CO alarm system is divided into functional modules: CO sensor detection unit, MCU control unit, alarm indication unit, super-capacitor charging unit, temperature detection unit, and flameout control unit. Each module performs a specific function, making the complex system manageable and maintainable while ensuring comprehensive safety monitoring

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The alarm system integrates multiple functions into a single device: CO detection, temperature monitoring, super-capacitor charging for power backup, and automatic flameout control. This multi-functionality approach consolidates safety features that would otherwise require separate devices, reducing overall system complexity while improving reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the alarm system operates continuously to ensure safety, then reliability is improved, but energy consumption increases

Engineering Contradiction:
Improvealarm stabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The super-capacitor is charged in advance during periods when power is available or excess energy is present. This preliminary energy storage ensures that the alarm system can maintain operation during power outages or high-consumption periods without requiring continuous high power input

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts its power consumption characteristics by using the super-capacitor to buffer power demands. The MCU control unit manages power distribution, switching between main power and super-capacitor power as needed, thereby maintaining alarm stability while optimizing energy usage patterns

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the generator shuts down automatically when CO is detected, then safety is improved, but the productivity decreases due to interruption of power generation

Engineering Contradiction:
ImprovesafetyVSAvoidpower generation continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The flameout control unit is pre-configured to immediately shut down the generator when CO concentration exceeds safety thresholds. This preliminary anti-action prevents CO accumulation and potential explosions by stopping the combustion process before dangerous conditions develop, prioritizing safety over continuous power generation

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The CO sensor continuously monitors exhaust gas composition and provides feedback to the MCU control unit. When CO levels indicate unsafe conditions, the system triggers automatic shutdown through the flameout control unit. This closed-loop feedback mechanism ensures safety while minimizing unnecessary shutdowns by responding only to actual hazardous conditions

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents safety accidents by accurately detecting excessive CO concentrations and shutting down the generator, while maintaining alarm functionality during power outages through super-capacitor power supply.

Implementation Method 1

a CO sensor detection unit U7, configured to convert the CO concentration in the environment into a corresponding electrical signal

Methodology Applied
Scientific EffectElectrochemical conversion: Electrochemiluminescence

Implementation Method 2

a super-capacitor charging unit U8 that is connected to the system power supply unit U4, configured to provide the required power supply to the MCU control unit U1 by a super-capacitor when the system power supply unit stops supplying power

Methodology Applied
Scientific EffectCapacitance energy storage: Capacitance

Data Source

PatentUS11488463B1Co alarm for super capacitance type generator
Publication Date: 2022.11.01 ZHEJIANG FENGLONG TECH CO LTD
  • US11488463B1 patent drawing
  • US11488463B1 patent drawing
  • US11488463B1 patent drawing

AI summary

The present invention discloses a CO alarm for a super capacitance type generator, comprising a MCU control unit U1, a communication unit U2, a voltage reference unit U3, a system power supply unit U4, an alarm indication unit U5, an engine operation detection unit U6, a CO sensor detection unit U7, a super-capacitor charging unit U8, a temperature detection unit U9, and a flameout control unit U10. The MCU control unit U1 is configured to analyze and process the signal of the entire alarm and control the corresponding actions, and includes a single-chip microcomputer IC1 and a capacitor C1. The capacitor C1 is a filter capacitor, which filters the power supply voltage of the single-chip microcomputer IC1.