CO Detector Control System for Automatic Engine Shutdown

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Solution Overview

Problem

Existing carbon monoxide detectors for devices like internal combustion engines and heating units primarily alert users to carbon monoxide presence without taking preventative action, leading to potential harm as levels can rise dangerously before detection, especially in enclosed spaces where carbon monoxide can build up exponentially, posing risks to human life.

Innovation Solution

A carbon monoxide detector and control system that includes a controller, sensor, and control actuator to automatically shut down or prevent the operation of devices when carbon monoxide levels exceed preset thresholds or show a rising average, distinguishing between indoor and outdoor use to adjust safety settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing carbon monoxide detectors only alert users without automatic shutdown capability, then device complexity is reduced and ease of operation is improved, but safety reliability deteriorates as carbon monoxide levels can rise dangerously before detection

Engineering Contradiction:
Improvesafety reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the carbon monoxide detection function with the engine control/shutdown function into a single integrated system. The controller receives CO level signals from the sensor and automatically actuates the control actuator to shut down the engine, merging detection and protection functions that were previously separate (detector alone vs. engine control system), thereby improving safety reliability without proportionally increasing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller serves multiple functions: it manages engine operation, processes CO level data from the sensor, determines whether the device is indoors or outdoors, and controls the shutdown actuator. This multi-functionality allows the system to improve safety reliability through automatic protection while minimizing the addition of separate dedicated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the system shuts down devices when CO levels exceed thresholds, then safety reliability is improved, but productivity deteriorates due to operational interruptions

Engineering Contradiction:
Improvesafety reliabilityVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary detection and evaluation of CO levels before shutdown is necessary. The controller continuously monitors CO levels and only initiates shutdown when thresholds are exceeded, allowing normal operation to continue uninterrupted during safe conditions. This preliminary monitoring approach ensures safety protection is ready but does not unnecessarily interrupt productivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring of CO levels and uses this information to dynamically control engine operation. The controller receives real-time CO data, compares it against safety thresholds, and adjusts engine operation accordingly, shutting down only when necessary and potentially allowing resumption when conditions improve, thereby balancing safety reliability with operational continuity

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the system distinguishes between indoor and outdoor use, then adaptability is improved, but device complexity increases due to additional detection requirements

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller is designed to perform multiple functions including the primary engine control, CO level monitoring, and environmental context determination (indoor vs. outdoor). By integrating the adaptability function into the existing controller rather than adding a separate detection system, the patent improves versatility while minimizing the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system adjusts its operational parameters and shutdown thresholds based on the detected environment type (indoor or outdoor). The controller modifies CO level thresholds and monitoring behavior according to whether the device is operating indoors or outdoors, allowing adaptability to different use conditions without requiring fundamentally different hardware configurations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents the operation of carbon monoxide-producing devices when hazardous levels are detected, ensuring user safety by continuously monitoring CO levels and initiating shutdowns before harmful concentrations are reached, thereby reducing the risk of poisoning and death.

Implementation Method 1

a sensor for detecting carbon monoxide gas levels

Methodology Applied
Scientific EffectCarbon monoxide detection:

Data Source

PatentUS11519603B2Carbon monoxide detector and control system and method of operation
Publication Date: 2022.12.06 USSC ACQUISITION CORP D B A UNITED SAFETY & SURVIVABILITY CORP
  • US11519603B2 patent drawing
  • US11519603B2 patent drawing
  • US11519603B2 patent drawing

AI summary

A carbon monoxide detector and control system for internal combustion engine or heating devices and a method of operating the carbon monoxide detector system.