Co-fired absorption system generator

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Solution Overview

Problem

Existing firetube-based generator systems in ammonia-based absorption cooling systems have limitations in heat transfer efficiency due to reliance on a single heat source, which can lead to increased energy requirements and reduced performance.

Innovation Solution

A co-fired generator system is enhanced by incorporating a secondary cylindrical heat exchanger that surrounds the firetube, providing dual-sided heating through an annulus with additional fin assemblies, allowing for increased heat transfer efficiency and the use of multiple heat sources, such as solar collectors or engine exhaust, to reduce energy input requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single firetube heat source is used, then the system structure is simple, but the heat transfer efficiency is insufficient

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidheat transfer efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines a firetube heat exchanger and a shell-and-tube heat exchanger into a single integrated generator system. The firetube provides internal heating while the shell-and-tube heat exchanger surrounds it to provide external heating, merging two heat transfer mechanisms into one unified system to achieve dual-sided heating and improved overall efficiency

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shell-and-tube heat exchanger is nested around the firetube heat exchanger, creating a concentric configuration where the annulus chamber contains the firetube. This nested arrangement allows both heat exchangers to occupy the same spatial envelope, enabling dual-sided heating without significantly increasing the overall system footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

2Use of energy by moving object

If a single heat source is used, then the energy input is sufficient for operation, but the energy requirements are high

Engineering Contradiction:
Improveenergy input sufficiencyVSAvoidenergy requirement
Core Design Contradiction:
Use of energy by moving objectVSUse of energy by stationary object

Solution Approach 1:

The system merges multiple heat sources (firetube combustion and external shell-and-tube heating) to provide combined thermal energy input. This allows the system to achieve the required heating effect with lower individual energy inputs from each source, reducing overall energy requirements while maintaining sufficient energy input for operation

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If dual-sided heating is implemented, then the heat transfer efficiency increases, but the device complexity increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidsystem configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The shell-and-tube heat exchanger is nested around the firetube in a concentric arrangement, utilizing the same cylindrical space efficiently. This nested configuration implements dual-sided heating while minimizing the increase in overall system complexity and footprint, as both heat exchangers share the same spatial envelope

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-sided heating configuration increases the overall heat transfer efficiency of the system, reducing the energy needed for the firetube to achieve target temperatures and enabling more efficient operation of ammonia-based absorption cooling systems.

Implementation Method 1

The heat of the gas is transferred through the walls of the firetube by thermal conduction, and then heating the liquid, usually to its boiling point

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

One known type of firetube has a cylindrical chamber with fins secured to the interior surface of the cylinder to increase the internal surface area. The hot gas heats the fins from both sides and also heats the cylinder. The fins, being in contact with the cylinder, transfer their heat to the cylinder

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

This heating produces bubbles of ammonia gas and water vapor

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 4

nearly pure ammonia vapor can pass to a condenser where it is cooled and condenses into liquid ammonia

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

From there, the two phase, but mostly liquid, and nearly pure ammonia enters an evaporator, where heat transfer from a chilled heat transfer fluid, such as water or a brine, causes the ammonia to evaporate. The evaporation of the ammonia causes the desired cooling or refrigeration

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 6

In the absorber, the ammonia is absorbed out of the gas mixture into the weak water-ammonia solution, resulting in a strong water-ammonia solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP2965024B1Co-fired absorption system generator
Publication Date: 2021.07.07 ROCKY RES INC
  • EP2965024B1 patent drawingFigure 1
  • EP2965024B1 patent drawingFigure 2
  • EP2965024B1 patent drawingFigure 3

AI summary

A co-fired generator for use in a continuous-cycle absorption heating and cooling system may provide heat to the interior of an annulus chamber from a first heat exchanger, such as a firetube heat exchanger, supplemented by heat to the exterior of the annulus chamber from a second heat exchanger containing fluid heated by an external source. Some embodiments may circulate fluid heated in a solar-heated collector through the second heat exchanger. Other embodiments may route exhaust gas from a combustion engine through the second heat exchanger. The second heat exchanger may be provided with a plurality of fins to increase the surface area available for thermal transfer between the heated fluid and the annulus chamber.