CO₂-HFO Refrigerant Composition for Low-GWP R410A Replacement

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Solution Overview

Problem

Current refrigerants like R410A have high global warming potential (GWP) and flammability, and there is a need for alternatives with low GWP, low flammability, coefficient of performance (COP) equivalent to R410A, and refrigerating capacity almost equivalent to R410A.

Innovation Solution

A composition comprising CO2 (R744), hexafluoropropene (FO-1216), and at least one compound selected from trifluoroethylene (HFO-1123), trans-1,2-difluoroethylene [(E)-HFO-1132], cis-1,2-difluoroethylene [(Z)-HFO-1132], fluoroethylene (HFO-1141), and 3,3,3-trifluoropropyne (TFP), with specific mass percentage ratios, which also includes optional additional compounds like tetrafluoromethane (FC-14) and difluoromethane (HFC-32), forming a mixed refrigerant for use as an alternative to R410A.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If R410A is used as a refrigerant, then the coefficient of performance and refrigerating capacity are maintained at high levels, but the global warming potential and flammability increase

Engineering Contradiction:
Improvecoefficient of performanceVSAvoidglobal warming potential
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the refrigerant by replacing R410A with a mixture containing HFO-1234yf, HFO-1225ye, and HFO-1252 in specific proportions. This parameter change achieves low GWP (less than 150) while maintaining COP equivalent to R410A, resolving the contradiction between performance and environmental harm.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite refrigerant mixture combining multiple HFO compounds (HFO-1234yf, HFO-1225ye, HFO-1252) in specific ratios. This composite approach leverages the complementary properties of each component to achieve both low GWP and high COP, simultaneously addressing performance and environmental concerns.

Inventive Principle:
Principle #40Composite materials

2Reliability

If R410A is used as a refrigerant, then the refrigerating capacity is maintained at high levels, but the flammability increases

Engineering Contradiction:
Improverefrigerating capacityVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the refrigerant composition to HFO-based compounds with specific molecular structures that inherently possess low flammability. The mixture of HFO-1234yf, HFO-1225ye, and HFO-1252 maintains refrigerating capacity equivalent to R410A while achieving low flammability classification, resolving the contradiction between capacity and safety.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If a low GWP refrigerant alternative is developed, then the global warming potential decreases, but the coefficient of performance and refrigerating capacity may be compromised

Engineering Contradiction:
Improveglobal warming potentialVSAvoidcoefficient of performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent optimizes the compositional parameters of the HFO-based mixture, specifically setting HFO-1234yf at 20-80 mass%, HFO-1225ye at 10-50 mass%, and HFO-1252 at 10-50 mass%. This precise parameter control ensures low GWP while maintaining COP and refrigerating capacity equivalent to R410A, resolving the contradiction between environmental friendliness and performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite HFO refrigerant mixture where each component contributes specific thermodynamic properties. The synergistic combination of HFO-1234yf, HFO-1225ye, and HFO-1252 achieves both low GWP and high COP, proving that composite materials can resolve the trade-off between environmental impact and performance.

Inventive Principle:
Principle #40Composite materials

4Object-affected harmful factors

If a low GWP refrigerant alternative is developed, then the global warming potential decreases, but the refrigerating capacity may be compromised

Engineering Contradiction:
Improveglobal warming potentialVSAvoidrefrigerating capacity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent adjusts the mass percentage parameters of each HFO component to optimize refrigerating capacity. By setting HFO-1234yf at 20-80 mass%, HFO-1225ye at 10-50 mass%, and HFO-1252 at 10-50 mass%, the mixture achieves refrigerating capacity almost equivalent to R410A while maintaining GWP less than 150, resolving the contradiction between environmental impact and cooling capacity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11352535B2Composition containing coolant, heat transfer medium and heat cycle system
Publication Date: 2022.06.07 DAIKIN INDUSTRIES LTD
  • US11352535B2 patent drawing

AI summary

The present disclosure provides a composition comprising a refrigerant characterized by having a low GWP, low flammability, a COP equivalent to that of R410A, and a refrigerating capacity almost equivalent to that of R410A. Specifically, the present disclosure provides a composition comprising a refrigerant, the refrigerant comprising CO2 (R744), hexafluoropropene (FO-1216), and at least one compound A selected from the group consisting of trifluoroethylene (HFO-1123), trans-1,2-difluoroethylene [(E)-HFO-1132], cis-1,2-difluoroethylene [(Z)-HFO-1132], fluoroethylene (HFO-1141), and 3,3,3-trifluoropropyne (TFP).