Co-knitted Polymeric Mesh for Hernia Repair

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Solution Overview

Problem

Current polymeric meshes for medical applications, such as hernia repairs, lack adequate strength retention and compliance, leading to inadequate tissue integration and long-term stability, with fast-absorbing materials providing insufficient strength beyond a few weeks and slow-degrading materials showing little interest, resulting in the reliance on non-absorbable materials that fail to facilitate proper wound healing.

Innovation Solution

A polymeric mesh comprising co-knitted absorbable and non-absorbable fibers, where the absorbable fiber degrades quickly and the non-absorbable fiber provides long-term stability, with the mesh structure designed to facilitate initial stiffness for tissue integration and later extensibility as the absorbable component degrades, ensuring load transfer to the surrounding tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If fast-absorbing polyglycolide-based fiber is used, then the mesh provides initial strength for wound stability, but the breaking strength retention becomes inadequate beyond three to four weeks

Engineering Contradiction:
Improveinitial breaking strengthVSAvoidstrength retention duration
Core Design Contradiction:
StrengthVSDuration of action of stationary object

Solution Approach 1:

The mesh is segmented into two distinct fiber populations: fast-absorbing polyglycolide-based fibers that provide initial strength and slow-absorbing high-lactide fibers that maintain strength long-term. This segmentation allows each fiber type to perform its specific function without compromising the other, resolving the contradiction between initial strength provision and prolonged strength retention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mesh employs a composite material structure combining fast-absorbing and slow-absorbing fibers in a single integrated construct. This composite approach enables the mesh to exhibit both short-term high strength characteristics and long-term durability, simultaneously achieving initial wound stability and sustained strength retention beyond four weeks.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If non-absorbable materials are used, then the mesh maintains long-term strength, but the mesh lacks the ability to transfer mechanical loads to developing tissue

Engineering Contradiction:
Improvelong-term strengthVSAvoidload transfer capability
Core Design Contradiction:
Duration of action of stationary objectVSAdaptability or versatility

Solution Approach 1:

The mesh incorporates dynamic elements through the fast-absorbing fiber component that progressively degrades over time. This dynamic degradation allows the mesh to transition from a load-bearing structure to a load-transferring structure, enabling mechanical loads to be gradually transferred to the developing tissue while maintaining long-term structural integrity through the slow-absorbing fibers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mesh utilizes parameter changes in fiber degradation rates to achieve different functional phases. The fast-absorbing fibers provide initial mechanical support with high strength parameters, while their progressive degradation changes the mechanical parameters of the mesh, enabling load transfer to tissue. The slow-absorbing fibers maintain appropriate strength parameters throughout the healing process.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If slow-degrading high-lactide fiber is used, then the mesh maintains strength longer, but it generates little to no clinical interest

Engineering Contradiction:
Improvestrength retentionVSAvoidclinical effectiveness
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The mesh merges the advantages of both fast-absorbing and slow-absorbing fiber types into a single integrated structure. The slow-absorbing high-lactide fibers provide prolonged strength retention, while their combination with fast-absorbing fibers creates a synergistic effect that enhances overall clinical effectiveness, addressing the limitations of using slow-degrading fibers alone.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mesh provides initial structural stiffness for wound stability, followed by gradual load transfer as the absorbable component degrades, ensuring compatibility with the surrounding tissue's mechanical properties, minimizing recurrence and promoting effective wound healing.

Implementation Method 1

the absorbable polymeric fiber degrades quickly

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the absorbable polymeric fiber degrades quickly

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS20130267972A1Polymeric mesh products, method of making and use thereof
Publication Date: 2013.10.10 POLY MED INC
  • US20130267972A1 patent drawing
  • US20130267972A1 patent drawing
  • US20130267972A1 patent drawing

AI summary

A polymeric mesh is disclosed. The polymeric mesh comprises an absorbable polymeric fiber and a non-absorbable polymeric fiber knitted together to form an interdependent, co-knit mesh structure. The polymeric mesh may further comprise an anti-adhesive coating and/or a radio/ultrasound opaque additive. Also disclosed are methods for making the polymeric mesh and methods for using the polymeric mesh.