Co-linear LED Illumination for Schlieren Imaging

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Solution Overview

Problem

Existing imaging systems for wind tunnels and similar applications face challenges such as window reflections and shadow formation due to refractive index gradients, which affect the accuracy of density gradient measurements in schlieren and background-oriented schlieren techniques.

Innovation Solution

A compact imaging system utilizing a co-linear, high-intensity LED illumination unit with an optical beam splitter and diffusing lens, which minimizes shadows and reflections by directing light coaxially with the camera's optical axis, allowing for more accurate capture of density gradients and pressure variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a direct line-of-sight through the test section with a point illumination source is used, then schlieren imaging can be performed, but window reflections and shadow formation occur that reduce measurement accuracy

Engineering Contradiction:
Improvedensity gradient measurement accuracyVSAvoidwindow reflections and shadow effects
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A beam splitter is introduced as an intermediary component between the light source and the test section. The beam splitter directs light through the test section at an angle and reflects it into the camera, eliminating the need for direct line-of-sight through windows and preventing reflections and shadows from interfering with measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The illumination geometry is changed from a direct one-dimensional path through the test section to a two-dimensional angular path using the beam splitter. This dimensional change allows light to traverse the test section without requiring direct optical access through windows, thereby eliminating reflection and shadow artifacts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If conventional schlieren techniques with point illumination sources are used, then density gradients can be visualized, but the system complexity increases due to requirements for high quality lenses or mirrors

Engineering Contradiction:
Improvedensity gradient visualizationVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The complex mechanical optical system requiring high-quality lenses and mirrors is replaced with a simpler system using a beam splitter and extended light source. This substitution maintains the ability to visualize density gradients while significantly reducing optical component requirements and system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of using a point illumination source that requires complex optical elements, an extended light source is used that naturally provides the necessary illumination. The beam splitter creates the required light paths without needing additional lenses or mirrors, effectively copying the functional outcome with simpler components.

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If background-oriented schlieren techniques are used with arbitrary field-of-view scaling, then measurement flexibility increases, but sensitivity to window reflections and shadows increases

Engineering Contradiction:
Improvefield-of-view scalabilityVSAvoidwindow reflection sensitivity
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The beam splitter serves as a mediator that decouples the camera's line-of-sight from the light path through the test section. This allows the camera to be positioned at angles that avoid window reflections while maintaining arbitrary field-of-view scaling, as the beam splitter creates the necessary optical paths without requiring direct camera-to-test-section alignment through windows.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the accuracy of background-oriented schlieren and shadowgraph imaging by reducing window reflections and shadow effects, enabling precise 2D and 3D tomographic reconstructions of fluid dynamics in wind tunnels and other applications.

Implementation Method 1

The optical beam splitter is configured to direct light from the light source along the optical axis of the digital camera

Methodology Applied
Scientific EffectLight reflection and transmission: Reflection

Implementation Method 2

an optional diffusing lens that is configured to diffuse and concentrate light from the LED light source

Methodology Applied
Scientific EffectLight diffusion and concentration: Lens

Implementation Method 3

shadows projected onto the image plane, which may arise from refractive index gradients in the measurement region

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11503222B2Compact imaging system using a co-linear, high-intensity LED illumination unit to minimize window reflections for background-oriented schlieren, shadowgraph, photogrammetry and machine vision measurements
Publication Date: 2022.11.15 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US11503222B2 patent drawing
  • US11503222B2 patent drawing
  • US11503222B2 patent drawing

AI summary

One aspect of the present disclosure is an imaging system including an optical sensor defining an optical axis. The system further includes a light source. The system may include an optical beam splitter, and may also include an optional diffusing lens that may be configured to diffuse and/or collimate light from the light source and direct light exiting the diffusing lens to the optical beam splitter. The optical beam splitter is configured to direct light from the light source along the optical axis of the optical sensor.