Co-Packaged Coherent Transceiver Thermal Management

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Solution Overview

Problem

Contemporary optical communications systems rely on large and expensive coherent transceivers due to the separate packaging of components like lasers, optical modulators, photonic integrated circuits, modulator drivers, receiver transimpedance amplifiers, analog-to-digital converters, and digital signal processors.

Innovation Solution

Integration of all transceiver components except the laser into a single common carrier package, utilizing a package body with driver/transimpedance amplifier chips, application-specific integrated circuits, photonic integrated circuits, and a mast assembly for securing optical fibers, with etched regions for efficient optical coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If all transceiver components are integrated into a single package, then device size and cost are reduced, but thermal management becomes more difficult

Engineering Contradiction:
Improvetransceiver sizeVSAvoidthermal management
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent segments the transceiver components into two separate packages: a first package containing the laser and a second package containing all other components (modulator, photodetector, TIA, ADC, DSP). This segmentation allows the laser to be thermally managed separately from the other components, resolving the thermal management issue while achieving compact integration of the non-laser components in the second package.

Inventive Principle:
Principle #1Segmentation

2Temperature

If all transceiver components are separately packaged, then thermal management is easier, but device size and cost increase

Engineering Contradiction:
Improvethermal managementVSAvoidtransceiver size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent merges multiple transceiver components (modulator, photodetector, TIA, ADC, DSP) into a single integrated package, reducing the overall device size and cost. The laser is kept separate in its own package for thermal management purposes. This selective merging resolves the contradiction by combining components that benefit from integration while keeping thermally sensitive components separate.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If all transceiver components are integrated into a single package, then manufacturing cost is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidpackaging complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent divides the transceiver into two separate packages to simplify manufacturing. The first package contains only the laser, while the second package contains all other components. This segmentation reduces packaging complexity compared to integrating all components in a single package, while still achieving cost savings through the integration of non-laser components in the second package.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This co-packaging approach results in a more compact, cost-effective transceiver design that maintains high performance while keeping the laser separately packaged for cooling purposes, addressing the size and expense issues of prior art systems.

Implementation Method 1

a etched region for optically coupling the optical fibers to a coupler integrated within the PIC

Methodology Applied
Scientific EffectOptical coupling: Refraction

Data Source

PatentUS9557478B2Electronic and optical co-packaging of coherent transceiver
Publication Date: 2017.01.31 ACACIA TECH INC
  • US9557478B2 patent drawing
  • US9557478B2 patent drawing
  • US9557478B2 patent drawing

AI summary

Disclosed herein are co-packaging structures, devices, and methods for integrating a photonic integrated circuit (PIC), an electronic integrated circuit including drivers and transimpedance amplifiers (TIAs) and an ASIC having analog-to-digital converters and a digital signal processor positioned on a common (the same) carrier thereby resulting in a compact coherent transceiver while lowering its cost.