CO Sensor Metal Oxide Electrodes Room Temperature Response

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Solution Overview

Problem

Existing CO sensors do not achieve a significant enough response to carbon monoxide (CO) at room temperature, particularly in terms of improving the reference electrode materials for enhanced detection capabilities.

Innovation Solution

A CO sensor design featuring a solid electrolyte substrate with a first electrode containing a metal oxide that generates a positive electromotive force response to CO and a second electrode containing another metal oxide that generates a negative electromotive force response, both electrodes incorporating platinum (Pt) for improved sensitivity, utilizing metal oxides such as Bi2O3, Cr2O3, La2O3, CeO2, V2O5, WO3, and Ta2O5.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional reference electrode materials are used, then the sensor structure can be simplified, but the response to CO at room temperature is insufficient

Engineering Contradiction:
Improveresponse to COVSAvoidsensor structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the material composition parameter of the reference electrode from conventional materials to specific metal oxides (CeO2, V2O5, WO3, Ta2O5) that exhibit negative electromotive force response to CO. This parameter change enables the reference electrode to contribute to the CO detection signal, thereby improving the overall response without adding structural complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrode materials combining Pt with various metal oxides (Pt-CeO2, Pt-V2O5, Pt-WO3, Pt-Ta2O5). These composite structures leverage the catalytic properties of Pt and the electromotive response of metal oxides to achieve enhanced CO detection at room temperature while maintaining a simple sensor architecture

Inventive Principle:
Principle #40Composite materials

2Device complexity

If the sensing electrode and reference electrode are provided on the same surface, then the structure is simplified and water reservoir is not required, but the response magnitude may be limited

Engineering Contradiction:
Improvesensor structureVSAvoidresponse magnitude
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies local quality by assigning different metal oxide compositions to the sensing and reference electrodes. The sensing electrode contains metal oxides with positive electromotive force response (Bi2O3, Cr2O3, La2O3) while the reference electrode contains metal oxides with negative response (CeO2, V2O5, WO3, Ta2O5). This localized differentiation of material properties enables both electrodes to contribute constructively to the overall response magnitude while maintaining the simplified same-surface structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CO sensor exhibits a significant and opposite electromotive force response to CO concentrations, allowing for effective detection at room temperature, with the type and concentration of metal oxides determining the response direction, achieving enhanced sensitivity and selectivity.

Implementation Method 1

the first electrode contains a first metal oxide that generates a positive electromotive force response when coming into contact with CO

Methodology Applied
Scientific EffectElectromotive force response: Nernst Effect

Implementation Method 2

the second electrode contains a second metal oxide that generates a negative electromotive force response when coming into contact with CO

Methodology Applied
Scientific EffectElectromotive force response: Nernst Effect

Implementation Method 3

both the first electrode and the second electrode contain Pt

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 4

CO+O2→CO2

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS9939404B2CO sensor having electromotive force response
Publication Date: 2018.04.10 FIGARO ENG INC
  • US9939404B2 patent drawing
  • US9939404B2 patent drawing
  • US9939404B2 patent drawing

AI summary

A CO sensor includes a solid electrolyte substrate, a sensing electrode, and a reference electrode, and outputs electromotive forces in accordance with CO concentrations. The sensing electrode and the reference electrode are provided on the same surface of the solid electrolyte substrate. The sensing electrode contains a metal oxide such as Bi2O3 that generates a positive electromotive force response when coming into contact with CO. The reference electrode contains a metal oxide such as CeO2 that generates a negative electromotive force response when coming into contact with CO.