CO2 Capture Absorption Tower Acid Component Control

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Solution Overview

Problem

The accumulation of acid components like nitrogen oxide and sulfur oxide in the absorbing liquid of carbon dioxide separation and capture apparatuses reduces the absorption rate of carbon dioxide, leading to decreased efficiency in carbon dioxide capture from combustion exhaust gases.

Innovation Solution

Incorporating an inlet and outlet concentration meter system to measure acid component concentrations, a supplementary absorbing liquid supply unit to add fresh liquid, and a controller to regulate the supplementary liquid based on measured concentrations, thereby minimizing acid component accumulation in the absorbing liquid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the absorption tower continuously operates to capture carbon dioxide from exhaust gas, then carbon dioxide capture efficiency is improved, but acid components accumulate in the absorbing liquid causing absorption rate to decrease

Engineering Contradiction:
Improvecarbon dioxide capture efficiencyVSAvoidabsorption rate
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses concentration meters to continuously monitor acid component levels in the absorbing liquid and provides feedback to the controller. Based on this feedback, the controller automatically adjusts the supplementary absorbing liquid supply to maintain optimal absorption conditions, resolving the contradiction between continuous operation and absorption efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the composition parameter of the absorbing liquid by adding supplementary absorbing liquid when acid component concentration reaches a predetermined level. This parameter change restores the absorption rate without interrupting continuous carbon dioxide capture operations

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If no supplementary absorbing liquid is supplied, then device complexity is reduced, but acid component accumulation causes deterioration of absorbing liquid performance

Engineering Contradiction:
Improvesystem structureVSAvoidabsorbing liquid performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system performs self-service by automatically monitoring its own absorbing liquid quality through concentration meters and adding supplementary absorbing liquid when needed. This self-monitoring and self-correction mechanism maintains performance without requiring complex external intervention systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The concentration meters provide continuous feedback on acid component levels, enabling the controller to automatically adjust supplementary liquid supply. This feedback loop maintains absorbing liquid performance with minimal additional device complexity

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This setup effectively decreases the accumulation of acid components, maintaining the absorption rate and efficiency of carbon dioxide capture, preventing the deterioration of the absorbing liquid and ensuring consistent performance.

Implementation Method 1

an absorption tower configured to cause an absorbing liquid to absorb a carbon dioxide gas contained in a process gas

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

a regeneration tower configured to cause the absorbing liquid from the absorption tower to release the carbon dioxide gas

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

a heat exchanger, installed between the absorption tower and the regeneration tower, is configured to cause thermal exchange between the rich liquid to be supplied to the regeneration tower from the absorption tower and the lean liquid to be supplied to the absorption tower from the regeneration tower

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10786781B2Carbon dioxide separation and capture apparatus and method of controlling operation of carbon dioxide separation and capture apparatus
Publication Date: 2020.09.29 KK TOSHIBA
  • US10786781B2 patent drawing
  • US10786781B2 patent drawing

AI summary

A carbon dioxide separation and capture apparatus includes an absorption tower configured to cause an absorbing liquid to absorb a carbon dioxide gas contained in a process gas and a regeneration tower configured to cause the absorbing liquid from the absorption tower to release the carbon dioxide gas. The carbon dioxide separation and capture apparatus further includes an inlet concentration meter configured to measure concentration of an acid component in the process gas supplied to the absorption tower and an outlet concentration meter configured to measure concentration of the acid component in the process gas discharged from the absorption tower. Also included in the carbon dioxide separation and capture apparatus are a supplementary absorbing liquid supply mechanism configured to supply a supplementary absorbing liquid to the main unit and a controller configured to control an amount of the supplementary absorbing liquid supplied to the main unit by the supplementary absorbing liquid supply mechanism based on the concentrations of the acid component measured at the inlet concentration meter and the outlet concentration meter.