CO2 Vehicle Air Conditioning With Work-Doing Expansion

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Solution Overview

Problem

Air conditioning units for vehicles using carbon dioxide face challenges with coefficient of performance degradation at high ambient temperatures and assembly complications due to design and dimensions, particularly in mobile applications.

Innovation Solution

A compact air conditioning unit design with a carbon dioxide expansion-compression machine that adapts to thermodynamic conditions, utilizing a main compressor, subsidiary compressor, expansion machine, and internal heat exchanger, allowing for reversible work-doing expansion to enhance efficiency and miniaturization, with adjustable volume/density ratios and switchable operation between refrigeration and heat pump modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If carbon dioxide is used as refrigerant in air conditioning units for vehicles, then environmental compatibility is improved, but coefficient of performance decreases at high ambient temperatures

Engineering Contradiction:
Improveenvironmental compatibilityVSAvoidcoefficient of performance
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by modifying the thermodynamic parameters of the carbon dioxide refrigeration cycle. Specifically, it introduces a pre-cooling stage before the main compression process, where the carbon dioxide is cooled to lower temperatures before entering the compressor. This parameter modification allows the system to maintain higher coefficient of performance at high ambient temperatures while still using carbon dioxide as the refrigerant, thus resolving the contradiction between environmental compatibility and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If expansion machine is integrated into main compressor, then mechanical integration is achieved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvemechanical integrationVSAvoidmanufacturing cost
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by separating the expansion machine and main compressor into distinct functional units. Rather than integrating them into a single complex mechanism, the system uses the expansion machine to pre-cool the carbon dioxide before it enters the main compressor. This segmentation approach reduces manufacturing complexity and cost while achieving the desired thermodynamic efficiency, as each component can be manufactured and maintained independently.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If work-doing expansion is implemented, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies merging by combining the expansion machine's work output with the compression process. The expansion machine performs work during the expansion of carbon dioxide, and this work is used to drive the main compressor. By merging these two functions into a coupled system where the expansion machine directly powers the compressor, the overall energy efficiency improves while the device complexity is managed through functional integration rather than mechanical integration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the coefficient of performance and reduces operational pressures, enabling efficient and compact operation in vehicles, enhancing the air conditioning unit's efficiency and adaptability to varying ambient temperatures.

Implementation Method 1

with the carbon dioxide doing work while expanding, the energy of which serves to compress the carbon dioxide in a second compression stage

Methodology Applied
Scientific EffectWork-doing expansion: Adiabatic Cooling

Implementation Method 2

at least a main compressor to compress from low pressure to medium pressure in form of a first compression stage

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a subsidiary compressor to compress from medium pressure to high pressure in form of a second compression stage

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

an internal heat exchanger, which are, in this order, connected to each other to a circuit working in refrigeration mode

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS7650763B2Air conditioning unit, operatable with carbon dioxide, for vehicles and method for operating the air conditioning unit
Publication Date: 2010.01.26 HANON SYST CO LTD
  • US7650763B2 patent drawing
  • US7650763B2 patent drawing
  • US7650763B2 patent drawing

AI summary

An air conditioning unit for vehicles with work-doing expansion of the carbon dioxide is provided, the air conditioning unit including a combined refrigeration and heat pump circuit, wherein the air conditioning unit is switchably configured to change a flow direction of a refrigerant for switchable operation from the refrigeration circuit to the heat pump circuit. A method for operating the air conditioning unit is also provided.