CO2 Filtration Battery Blanket for EV Thermal and Fire Protection

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Solution Overview

Problem

Electric vehicle batteries lack effective solutions for carbon dioxide capture, safety, and performance enhancement simultaneously.

Innovation Solution

A carbon dioxide filtration blanket that covers and insulates EV batteries, capturing CO2 from ambient air while providing fire suppression and thermal insulation, using materials like soda lime, sodium hydroxide, or lithium hydroxide, and can be flexible or rigid, with a housing structure to direct airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a blanket covers the battery to capture CO2 from ambient air, then CO2 capture capability is improved, but device complexity increases

Engineering Contradiction:
ImproveCO2 captureVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The blanket is designed to perform multiple functions simultaneously: CO2 capture through chemical absorption materials, thermal insulation to maintain battery temperature, and fire suppression through fire-retardant properties. This multi-functionality resolves the technical contradiction by integrating CO2 capture with existing battery protection requirements, avoiding the need for separate systems and thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention uses a flexible blanket structure rather than rigid enclosures to cover the battery. This thin film approach enables CO2 capture functionality to be added without significant structural complexity, as the blanket can be draped over existing battery configurations and integrated into the vehicle's existing battery compartment space.

Inventive Principle:
Principle #30Flexible shells and thin films

2Object-generated harmful factors

If a blanket covers the battery for CO2 capture, then CO2 capture capability is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveCO2 captureVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The blanket incorporates porous materials containing CO2-absorbing chemicals such as lithium hydroxide, sodium hydroxide, or soda lime. These porous structures provide high surface area for CO2 absorption while maintaining a simple blanket form factor. The porous material can be integrated into the blanket during manufacturing through impregnation or coating processes, avoiding complex assembly steps and limiting manufacturing complexity.

Inventive Principle:
Principle #31Porous materials

3Adaptability or versatility

If the blanket is made flexible to cover battery contours, then adaptability is improved, but structural strength decreases

Engineering Contradiction:
ImproveadaptabilityVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The blanket is constructed as a composite material system combining a flexible fabric substrate with fire-retardant and CO2-absorbing material layers. The fabric base provides flexibility and mechanical strength, while the integrated functional layers provide chemical absorption and fire suppression. This composite structure resolves the contradiction by distributing structural requirements across multiple material layers, each optimized for its specific function while working together to provide both flexibility and strength.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the safety and performance of EV batteries by capturing CO2, making it reusable for various applications, and enhancing battery safety through fire retardation and thermal management.

Implementation Method 1

A blanket covers the battery and absorbs carbon dioxide in ambient air and emitted from other vehicles on the roadway

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

The blanket not only captures CO2 to help the environment, but also acts as an insulator and fire retardant for improved battery performance and safety

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

The blanket not only captures CO2 to help the environment, but also acts as an insulator and fire retardant for improved battery performance and safety

Methodology Applied
Scientific EffectFire retardation: Intumescent Materials

Data Source

PatentUS20240157291A1CO2 Filtration Battery Blanket
Publication Date: 2024.05.16 PANASONIC AUTOMOTIVE SYSTEMS AMERICA LLC
  • US20240157291A1 patent drawing
  • US20240157291A1 patent drawing
  • US20240157291A1 patent drawing

AI summary

A carbon dioxide filtration arrangement for a motor vehicle includes at least one battery powering the motor vehicle. A blanket covers the battery and absorbs carbon dioxide from the ambient air. The blanket also provides fire suppression and insulation. Thus, the blanket improves the safety and performance of EV batteries.