Post-combustion CO2 Capture Heat Integration

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Solution Overview

Problem

Post combustion carbon capture technologies require high amounts of thermal energy for solvent regeneration, reducing net power generation efficiency in power plants.

Innovation Solution

Implementing a method that uses sensible heat from flue gas for regenerating absorption liquids and integrating waste heat recovery from carbon dioxide compression, eliminating the need for steam extraction from turbines, and employing a multi-stage centrifugal compressor for efficient carbon dioxide compression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If steam is extracted from turbines for solvent regeneration, then carbon dioxide capture is achieved, but power generation efficiency decreases

Engineering Contradiction:
Improvecarbon dioxide captureVSAvoidpower generation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention extracts the harmful effect of steam extraction by removing the dependency on turbine steam for solvent regeneration. Instead of taking steam from the turbine cycle, the system uses an independent solar thermal field to heat the solvent, thereby taking out the conflict between CO2 capture and power generation efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The solar thermal field serves multiple functions: it heats the solvent for regeneration, provides process heat for other plant operations, and can be scaled to match varying thermal demands. This multi-functional approach eliminates the need to compromise power generation efficiency while maintaining reliable CO2 capture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If multi-stage compression is used for carbon dioxide compression, then compression efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecompression efficiencyVSAvoidcompressor structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The compression process is divided into multiple stages with intercooling between stages. This segmentation allows each stage to operate at optimal pressure ratios, improving overall compression efficiency while managing heat generation. The segmented approach also enables better integration with the solar thermal system for heat recovery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-stage compressor with intercooling maintains continuous compression while recovering heat at each stage. The intercooling system continuously removes heat from the compression process, and this recovered heat is continuously fed to the solar thermal field or process requirements, ensuring continuous useful action throughout the compression cycle.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces thermal energy requirements for solvent regeneration, increasing power generation efficiency, reducing the cost of electricity, and lowering the cost of captured carbon dioxide.

Implementation Method 1

a carbon dioxide scrubber (21) operated with an absorbing liquid which is regenerated

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

the combustion air (C) used in the high pressure steam generating unit (10) is at least partially heated using sensible heat of the flue gas

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

the steam used for regenerating the absorption liquid of the carbon dioxide scrubber is at least partially generated using sensible heat of the flue gas

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

carbon dioxide obtained in the carbon dioxide scrubber (21) from the flue gas is at least partially compressed in a carbon dioxide compressor (22)

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

combusting a carbonaceous fuel in a high pressure steam generating unit (10) using combustion air (C)

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11224837B2Post-combustion carbon dioxide capture and compression
Publication Date: 2022.01.18 LINDE AG
  • US11224837B2 patent drawing
  • US11224837B2 patent drawing
  • US11224837B2 patent drawing

AI summary

A method is provided in which a carbon dioxide containing flue gas is provided by combusting a carbonaceous fuel in a high pressure steam generating unit using combustion air, and in which the carbon dioxide in the flue gas is at least partially captured and compressed in a carbon dioxide capture and compression unit having a carbon dioxide scrubber operated with an absorbing liquid which is regenerated using low pressure steam. The combustion air used in the high pressure steam generating unit is at least partially heated using sensible heat of the flue gas and/or the steam used for regenerating the absorption liquid of the carbon dioxide scrubber is at least partially generated using sensible heat of the flue gas. A corresponding system is also described herein.