CO2-Based Closed-Loop Cleaning System for Microgravity Environments

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Solution Overview

Problem

Current space exploration missions face challenges in cleaning dirty clothing due to the lack of effective systems for low-, micro-, and zero-gravity environments, leading to high logistical and financial costs and waste generation, as conventional cleaning systems rely on water and Earth-based gravity.

Innovation Solution

Carbon dioxide-based cleaning systems that operate in closed-loop or open-loop configurations, utilizing liquid CO2 for cleaning clothes in microgravity environments, with components like a holding tank, rotary cleaner, compressor, and condenser to recycle and reuse CO2, and optional distillation tanks for contaminant separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional water-based cleaning systems are used in space, then cleaning effectiveness is maintained, but system complexity and resource requirements increase significantly

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts water from the cleaning system entirely, replacing it with carbon dioxide as the cleaning agent. This eliminates the need for water storage, water pumping systems, and water drainage infrastructure, significantly simplifying the overall system while maintaining cleaning effectiveness through CO2's unique properties as a solvent and cleaning fluid

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical state and properties of the cleaning agent from liquid water to carbon dioxide in various phases (liquid, gas, supercritical). By controlling temperature and pressure parameters, the system utilizes CO2's phase transitions to achieve cleaning, drying, and sanitizing functions that traditionally required water-based systems

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If water-based cleaning systems are used in space, then cleaning function is provided, but resource consumption and waste generation increase

Engineering Contradiction:
Improvecleaning functionVSAvoidresource consumption
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent implements a closed-loop system where carbon dioxide is continuously recovered and recycled. The CO2 that evaporates during cleaning, along with any contaminants, is captured, filtered, and re-condensed back into liquid CO2 for reuse. This eliminates the need for continuous water resupply and prevents waste generation, as the same CO2 is reused throughout the mission duration

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The system uses carbon dioxide that can be obtained from crew respiration and metabolic processes, turning a waste product into a valuable cleaning resource. The CO2 recovery system automatically captures and recycles gas without requiring external water supplies, making the system self-sufficient throughout the mission

Inventive Principle:
Principle #25Self-service

3Reliability

If clothing is discarded after use in space, then hygiene is maintained, but launch mass and storage requirements increase

Engineering Contradiction:
Improvehygiene maintenanceVSAvoidlaunch mass
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent enables continuous cleaning of clothing throughout the mission duration through repeated cleaning cycles using the same CO2 supply. The system can clean multiple garments sequentially or simultaneously, extending the usable life of clothing from single-use to multiple-use, thereby reducing the total amount of clothing that must be launched and stored

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective and waste-reducing clothing cleaning in space by reusing CO2, extending clothing life, and reducing the need for resupply, while operating without water and at ambient temperatures.

Implementation Method 1

a compressor arranged to receive gaseous CO2 and increase a pressure of the gaseous CO2

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a condenser arranged to receive the increased pressure gaseous CO2 from the compressor and convert the gaseous CO2 into liquid CO2

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

the internal drum is porous to liquid CO2 and contaminants carried by the liquid CO2 but prevents clothing from passing out of the internal drum

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS20250283270A1Carbon dioxide-based cleaning systems
Publication Date: 2025.09.11 HAMILTON SUNDSTRAND SPACE SYST INT INC
  • US20250283270A1 patent drawing
  • US20250283270A1 patent drawing
  • US20250283270A1 patent drawing

AI summary

Carbon dioxide-based cleaning systems include a holding tank containing a supply of liquid carbon dioxide (CO2), a rotary cleaner having an internal drum arranged therein, the rotary cleaner fluidly coupled to the holding tank to receive liquid CO2 therefrom, the rotary cleaner configured to output CO2 with contaminants after a cleaning cycle, a compressor arranged to receive gaseous CO2 and increase a pressure of the gaseous CO2, and a condenser arranged to receive the increased pressure gaseous CO2 from the compressor and convert the gaseous CO2 into liquid CO2 and direct the liquid CO2 into the holding tank.