Waste Heat Recovery from CO2 Compression for Coal Drying

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Solution Overview

Problem

Current CO2 capture processes generate significant waste heat during compression, which is not effectively utilized, leading to inefficiencies in fossil fuel power stations, particularly in drying coal before combustion.

Innovation Solution

A system and method that captures waste heat from the CO2 compression process and redirects it to a fuel treatment system for coal drying, utilizing heated air streams to preheat and dry coal, thereby improving overall plant efficiency and reducing steam consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If CO2 compression is performed during carbon capture process, then CO2 can be transported and stored, but significant waste heat is generated that reduces plant efficiency

Engineering Contradiction:
ImproveCO2 capture and storage capabilityVSAvoidwaste heat from compression
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent converts the harmful waste heat generated during CO2 compression into a beneficial resource by directing it to dry lignite coal before combustion. The compression heat, which was previously discarded, is now utilized to reduce coal moisture content, thereby improving overall plant efficiency and eliminating energy loss.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the temperature parameter of the air stream by passing it through the CO2 compression process, where it absorbs heat and increases in temperature. This heated air is then used in the coal drying process, transforming the thermal energy from the compression stage into useful drying capacity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If lignite coal is dried using traditional methods (steam or flue gas), then moisture content is reduced for efficient combustion, but additional energy resources are consumed

Engineering Contradiction:
Improvecoal drying efficiencyVSAvoidsteam or flue gas consumption for drying
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent makes the CO2 compression process serve multiple functions: it not only compresses CO2 for storage but also dries the lignite coal simultaneously. The air stream used in compression is redirected to the drying process, allowing one system to perform both compression and drying functions without requiring separate energy inputs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The CO2 compression process serves itself by utilizing its own generated heat to dry the coal. The system is self-sufficient in terms of drying energy, as the heat required for coal drying is provided by the compression process itself rather than requiring external steam or flue gas resources.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively recovers waste heat from the CO2 compression process and uses it to dry coal, enhancing energy efficiency and reducing the need for steam in coal drying operations, thus improving overall plant efficiency and reducing emissions.

Implementation Method 1

capturing heat released during the compression process

Methodology Applied
Scientific EffectAdiabatic compression heating: Adiabatic Heating

Implementation Method 2

providing the heat released during the compression process to a fuel treatment process

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS8500891B2Waste heat recovery from a carbon capture process
Publication Date: 2013.08.06 GENERAL ELECTRIC TECH GMBH
  • US8500891B2 patent drawing
  • US8500891B2 patent drawing
  • US8500891B2 patent drawing

AI summary

A system and process for capturing CO2 100 is disclosed. The process 100 includes reusing heat from a CO2 compression process 120 by providing the heat to a fuel treatment process 130. The heat may used to dry a fossil fuel to improve the efficiency of the fossil fuel combustion.