CO2 Electrolysis Apparatus with Segmented Anode Cathode Modules

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Solution Overview

Problem

Current technologies lack an efficient method for electrolyzing carbon dioxide to produce useful compounds like ethanol and acetone, while also improving electrolysis efficiency.

Innovation Solution

The development of an electrolysis apparatus comprising an anode module for oxidizing water, a cathode module for reducing carbon dioxide using hydrogen ions, and a separation module to isolate ethanol or acetone from the reduced material, utilizing a catalyst with nitrogen-doped porous carbon coated with single atom metals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrolysis methods are used, then the process is simple, but the electrolysis efficiency of carbon dioxide is low and useful compounds cannot be effectively produced

Engineering Contradiction:
Improveelectrolysis efficiencyVSAvoidapparatus complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electrolysis apparatus is divided into separate anode and cathode modules, each optimized for specific functions. The anode module handles water oxidation while the cathode module handles CO2 reduction, allowing independent optimization of each module to improve overall electrolysis efficiency without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Hydrogen ions are generated in advance through water oxidation at the anode and stored in the electrolyte before being consumed by CO2 reduction at the cathode. This preliminary generation of reactants improves electrolysis efficiency by ensuring continuous availability of hydrogen ions for CO2 conversion

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If carbon dioxide is electrolyzed to produce useful compounds, then valuable products like ethanol and acetone are generated, but the process complexity increases

Engineering Contradiction:
Improveproduction of useful compoundsVSAvoidseparation and purification complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The apparatus separates the production and purification functions into distinct modules. The cathode module produces useful compounds while the separation module handles purification, allowing efficient production of multiple compounds (ethanol, acetone) without overwhelming complexity in any single component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrolyte acts as an intermediary medium that facilitates both the electrochemical reactions and the subsequent separation process. It transports hydrogen ions from anode to cathode and provides a medium for separating produced compounds based on their different properties

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If hydrogen ions are moved from anode to cathode, then CO2 reduction efficiency is improved, but energy consumption increases

Engineering Contradiction:
ImproveCO2 reduction efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The electrolysis process operates continuously with constant generation and transport of hydrogen ions from anode to cathode. This continuous flow ensures sustained CO2 reduction efficiency while optimizing energy utilization by maintaining steady-state operation rather than intermittent processing

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the efficient generation of ethanol and acetone from carbon dioxide, improving electrolysis efficiency and facilitating the production of valuable compounds.

Implementation Method 1

an anode module configured to electrochemically oxidize water (H2O) to generate an oxide including oxygen (O2) and hydrogen ions (protons)

Methodology Applied
Scientific EffectElectrochemical oxidation: Electrolysis

Implementation Method 2

a cathode module arranged opposite to the anode module, and configured to electrochemically reduce carbon dioxide (CO2) to generate a reduced material including ethanol and acetone

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 3

the hydrogen ions generated from the anode module may be moved from the anode module to the cathode

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 4

the cathode may include a catalyst in which nitrogen-doped porous carbon is coated with a single atom metal

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 5

the cathode module may include a gas diffusion layer (GDL) disposed between the cathode compartment and the cathode to diffuse the carbon dioxide from the cathode compartment to the cathode

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20250075342A1Electrolysis apparatus and method for producing useful compounds from co2
Publication Date: 2025.03.06 ECOCATAL
  • US20250075342A1 patent drawing
  • US20250075342A1 patent drawing
  • US20250075342A1 patent drawing

AI summary

Provided is an electrolysis apparatus. The electrolysis apparatus includes: an anode module configured to electrochemically oxidize water (H2O) to generate an oxide including oxygen (O2) and hydrogen ions (protons); a cathode module arranged opposite to the anode module, and configured to electrochemically reduce carbon dioxide (CO2) to generate a reduced material including ethanol and acetone; and a separation module configured to receive the reduced material from the cathode module, and separate the ethanol or the acetone from the reduced material.