CO2 Electrolytic System with Predictive Flow Control

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Solution Overview

Problem

The instability of carbon dioxide electrolysis operations due to unpredictable renewable energy sources and carbon dioxide supply makes it challenging to maintain stable production of carbon compounds, leading to inefficiencies in energy storage and increased storage costs.

Innovation Solution

A carbon dioxide electrolytic system that includes an electrolysis cell, a detection unit, and a controller to predict the flow rate of carbon compounds and adjust compression conditions, ensuring stable operation by regulating electrolysis and compression conditions based on real-time data from sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electric power is stored in a storage battery, then electric power can be stabilized, but storage costs increase and energy loss occurs

Engineering Contradiction:
Improveelectric power stabilityVSAvoidenergy storage loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent converts the unstable renewable energy into useful chemical energy through electrolysis, transforming the harmful variability into beneficial stored chemical compounds (hydrogen, carbon monoxide, formic acid) that can be used when needed, avoiding the losses associated with battery storage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Quantity of substance

If carbon dioxide electrolysis is performed with unpredictable renewable energy sources, then carbon compounds can be produced, but production stability deteriorates

Engineering Contradiction:
Improvecarbon compound productionVSAvoidproduction stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a control unit that monitors the electrolysis process and adjusts operating conditions based on feedback from sensors, maintaining stable production of carbon compounds even when renewable energy input varies, thereby resolving the contradiction between production quantity and production stability

Inventive Principle:
Principle #23Feedback

3Quantity of substance

If compression conditions are not controlled, then carbon compounds can be stored, but storage efficiency decreases and costs increase

Engineering Contradiction:
Improvecarbon compound storageVSAvoidstorage cost
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent dynamically adjusts compression conditions (pressure, temperature) based on the type and amount of carbon compounds produced, optimizing storage efficiency and minimizing energy loss by changing physical parameters to match storage requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes the electrolysis process, reduces energy storage costs, and minimizes losses by accurately controlling the production and storage of carbon compounds, enhancing the overall efficiency of the carbon dioxide reduction system.

Implementation Method 1

carbon dioxide (CO2) is electrochemically reduced to be converted into a chemical substance (chemical energy) such as a carbon compound

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

a detection unit to acquire data defining operation states of the electrolysis cell

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 3

a compression unit including a compressor to compress the first product, and a compressor regulator to regulate compression conditions of the first product by the compressor

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11255020B2Carbon dioxide electrolytic system
Publication Date: 2022.02.22 KK TOSHIBA
  • US11255020B2 patent drawing
  • US11255020B2 patent drawing
  • US11255020B2 patent drawing

AI summary

A carbon dioxide reduction system comprises: an electrolytic unit including an electrolysis cell having a cathode to reduce a first substance containing carbon dioxide and thus produce a first product containing a carbon compound, and an anode to oxidize a second substance containing water or hydroxide ions and thus produce a second product containing oxygen, a detection unit to acquire data defining operation states of the electrolysis cell, and an electrolytic regulator to regulate electrolysis conditions of the electrolysis cell; a compression unit including a compressor to compress the first product, and a compressor regulator to regulate compression conditions of the first product by the compressor; and a controller programmed to predict a flow rate of the carbon compound discharged from the electrolysis cell in accordance with the data to control regulation of the compression conditions in accordance with the predicted flow rate.