CO2 Electrolyzer Pressure Control for Efficiency

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Solution Overview

Problem

Carbon dioxide electrolytic devices face challenges with high overvoltage loss and low electrolysis efficiency at high current densities, and variations in electrolysis efficiency due to inadequate selectivity and membrane development in existing configurations.

Innovation Solution

A carbon dioxide electrolytic device with a cathode and anode configuration including solution and gas flow paths, a separator, and pressure control units to manage differential pressure, enhancing the production of carbon compounds by optimizing the reduction reaction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrolytic device configurations are used, then device structure is established, but overvoltage loss increases and electrolysis efficiency decreases at high current densities

Engineering Contradiction:
Improveelectrolysis efficiencyVSAvoidovervoltage loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the physical state parameters of CO2 from gaseous to liquid by controlling pressure and temperature conditions. This parameter change enables better CO2 mass transport to the cathode surface, reducing concentration polarization and overvoltage loss, thereby improving electrolysis efficiency at high current densities

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs hydraulic principles by using liquid CO2 as the reactant medium instead of gaseous CO2. The liquid phase provides better contact with the electrode surface and more efficient mass transport, reducing energy loss and improving overall electrolysis performance

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Manufacturing precision

If existing carbon dioxide electrolytic device configurations are used, then device operation is achieved, but product selectivity is low and electrolysis efficiency varies

Engineering Contradiction:
Improveproduct selectivityVSAvoidelectrolysis efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent utilizes parameter changes by controlling the physical state of CO2 to liquid phase and adjusting pressure differentials across the cell. These parameter changes enhance reaction selectivity toward desired carbon compounds while maintaining stable and high electrolysis efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback control through pressure control units that monitor and adjust the pressure differential between anode and cathode compartments. This feedback mechanism maintains optimal liquid CO2 supply conditions, ensuring consistent product selectivity and stable electrolysis efficiency

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved electrolysis efficiency and selectivity of carbon compounds, reducing storage costs and losses by controlling pressure differentials and optimizing reaction conditions.

Implementation Method 1

a cathode (reduction electrode) to reduce carbon dioxide and thus produce a carbon compound

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Implementation Method 2

an anode (oxidation electrode) to oxidize water and thus produce oxygen

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 3

a separator to separate the anode part and the cathode part

Methodology Applied
Scientific EffectPhysical separation: Semipermeable Membrane

Data Source

PatentUS11130723B2Carbon dioxide electrolytic device
Publication Date: 2021.09.28 KK TOSHIBA
  • US11130723B2 patent drawing
  • US11130723B2 patent drawing
  • US11130723B2 patent drawing

AI summary

A carbon dioxide electrolytic device of an embodiment includes: an anode part including an anode which oxidizes water or hydroxide ions to produce oxygen; a cathode part including a cathode which reduces carbon dioxide to produce a carbon compound, a cathode solution flow path which supplies a cathode solution to the cathode, and a gas flow path which supplies carbon dioxide to the cathode; a separator which separates the anode part and the cathode part; and a differential pressure control unit which controls a differential pressure between a pressure of the cathode solution and a pressure of the carbon dioxide so as to adjust a production amount of the carbon dioxide produced by a reduction reaction in the cathode part.