CO2-Fixing Ceramic Composition for Low-Temperature Carbonation

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Solution Overview

Problem

Existing methods for fixing carbon dioxide in concrete products during production are inefficient and require high temperatures and humidity, limiting their practical application and scalability.

Innovation Solution

A CO2-fixing ceramic composed of γ-2CaO·SiO2 (γ-C2S) and 2CaO·Al2O3·SiO2 (C2AS) with specific mass content ratios, allowing CO2 fixation through carbonation at lower temperatures and higher humidity conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional cementitious cured bodies are used for CO2 fixation, then CO2 absorption can be achieved, but the process requires high temperatures and humidity conditions which limits practical application

Engineering Contradiction:
Improvecarbonation temperatureVSAvoidCO2 fixation efficiency
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the cementitious material by incorporating specific amounts of γ-C2S (30-98% by mass) and C2AS (0.5-50% by mass with respect to γ-C2S). This compositional parameter change enables the material to achieve effective CO2 fixation at lower temperatures and humidity conditions compared to conventional cementitious cured bodies, thus resolving the contradiction between temperature requirements and fixation efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite cementitious system combining γ-C2S and C2AS phases with specific mass ratios. This composite material approach leverages the synergistic effects of different cementitious phases to achieve enhanced CO2 fixation performance under milder environmental conditions, overcoming the limitations of single-phase conventional materials

Inventive Principle:
Principle #40Composite materials

2Productivity

If γ-C2S content is increased to enhance CO2 fixation ability, then carbonation rate improves, but the material composition becomes less stable

Engineering Contradiction:
Improvecarbonation rateVSAvoidmaterial composition stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The invention optimizes the γ-C2S content within the specific range of 30-98% by mass and C2AS content within 0.5-50% by mass with respect to γ-C2S. This parameter optimization balances the high carbonation reactivity of γ-C2S with the compositional stability provided by C2AS, achieving both high productivity and composition stability simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates local quality differentiation by distributing γ-C2S and C2AS phases in specific proportions within the cementitious matrix. The γ-C2S provides localized high reactivity zones for rapid carbonation, while C2AS provides structural stability throughout the material, resolving the contradiction between productivity and stability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ceramic effectively fixes CO2 at relatively low temperatures and high humidity, enhancing carbonation rates and enabling its use in various applications such as a trap material, chemical heat storage, and as a cement additive.

Implementation Method 1

a CO2-fixing ceramic in which CO2 can be fixed by carbonation

Methodology Applied
Scientific EffectCarbonation: Chemical Bonding

Data Source

PatentEP4464410B1Co2 fixation ceramic and method for producing co2 fixation product
Publication Date: 2026.03.18 DENKA CO LTD
  • EP4464410B1 patent drawingFigure 1
  • EP4464410B1 patent drawingFigure 2
  • EP4464410B1 patent drawing

AI summary

The CO2-fixing ceramic of the present invention contains a γ-crystalline phase composed of γ-2CaO·SiO2 (γ-C2S), and 2CaO·Al2O3·SiO2 (C2AS).