CO2 Heat Pump Return Water Stabilization

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Solution Overview

Problem

Existing constant-temperature water supply systems employing heat pumps are unstable due to fluctuations in primary side return water temperature, affecting energy efficiency and compressor overload, especially when inlet water temperature on the air cooler side is high.

Innovation Solution

A carbon dioxide heat pump system with a primary side loop, secondary side water supply pipeline, heat exchanger, and vertically arranged return water tank with temperature sensors and valves to stabilize return water temperature, ensuring constant-temperature water supply by controlling the return of water to the heat pump water heater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the primary side return water is directly introduced into the heat pump water heater for reheating, then the system structure is simple, but the outlet water temperature fluctuates and the system becomes unstable

Engineering Contradiction:
Improvesystem structureVSAvoidoutlet water temperature stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The return water tank is divided into multiple segments with different temperature zones (first return water inlet at top, second return water inlet at middle, third return water inlet at bottom). Each segment corresponds to a specific temperature range, allowing the system to select the most appropriate water source based on current temperature conditions, thereby stabilizing the outlet water temperature while maintaining reasonable system complexity.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the inlet water temperature on the air cooler side is too high, then the heat exchange efficiency is improved, but the exhaust temperature and pressure become too high causing compressor overload and reduced energy efficiency

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidcompressor power
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The system changes the inlet water temperature parameter dynamically by selecting from different return water inlets based on temperature sensors. When the inlet water temperature is too high, the system switches to colder return water from lower inlets, preventing compressor overload while maintaining efficient heat exchange by optimizing the temperature differential across the heat exchanger.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If multiple return water inlets with temperature sensors and valves are added to stabilize return water temperature, then the outlet water temperature stability is improved, but the device complexity increases

Engineering Contradiction:
Improvereturn water temperature stabilityVSAvoidsystem structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system employs temperature sensors at different return water inlets that provide feedback to the control device. Based on this feedback, the control device automatically selects and opens the appropriate return water valve, creating a closed-loop control system that stabilizes return water temperature without requiring complex manual intervention or overly complicated mechanisms.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains a stable water temperature flow to the heat pump water heater, reducing energy inefficiencies and compressor overload by detecting and stabilizing return water temperature, resulting in a consistent and efficient water supply.

Implementation Method 1

a heat exchanger provided between the primary side loop and the secondary side water supply pipeline

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the heat exchanger comprises a first heat exchange tube and a second exchange tube arranged to exchange heat with each other

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a carbon dioxide heat pump water heater provided in the primary side loop

Methodology Applied
Scientific EffectHeat pump: Heat Exchanger

Data Source

PatentUS20230106610A1Constant-temperature water supply system employing carbon dioxide heat pump, and control method therefor
Publication Date: 2023.04.06 JIANGSU SUJING GRP CO LTD
  • US20230106610A1 patent drawing

AI summary

A constant-temperature water supply system employing a carbon dioxide heat pump includes a primary side loop, a secondary side water supply pipeline, a carbon dioxide heat pump water heater in the primary side loop, and a heat exchanger between the primary side loop and the secondary side water supply pipeline; the temperature of return water is detected and the temperature of a return water tank is detected, so even if the temperature of return water flowing out of a first heat exchange tube fluctuates, the return water can be input at a position in the return water tank having a close temperature, such that water in the return water tank is always in a stably layered state, and therefore allows for constant-temperature water supply.