CO2 Magazine Feed for Non-Lethal Guns Without Manual Reloading

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Solution Overview

Problem

Conventional non-lethal gas-operated guns lack the realistic look and feel of real guns, require manual reloading of non-lethal projectiles, and have internal mechanical components that wear out quickly, necessitating frequent replacement.

Innovation Solution

A non-lethal gas-operated gun with a magazine that uses pressure-regulated CO2 gas to efficiently manage and supply non-lethal projectiles, eliminating the need for manual reloading and reducing wear on internal components by maintaining higher gas pressure, thus mimicking the experience of a real gun without additional components like hammer resets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional magazines are used with manual reloading, then the structure is simple, but the reloading time is excessive and productivity is low

Engineering Contradiction:
Improvereloading speedVSAvoidmagazine structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The magazine system performs self-service by automatically feeding projectiles from the magazine into the chamber using a spring-loaded follower mechanism. The system uses the gas pressure from the canister to drive the follower, which pushes projectiles forward automatically without requiring manual intervention for each reload operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Multiple projectiles are pre-loaded into the magazine chamber before operation begins. The magazine is designed to hold a supply of projectiles (e.g., paintballs or BBs) in advance, allowing the gun to fire multiple times without stopping for reloading. This preliminary preparation eliminates the need for frequent manual reloading during use.

Inventive Principle:
Principle #10Preliminary action

2Power

If gas pressure is maintained at higher levels, then the shooting experience is more realistic, but the gas canister depletes faster

Engineering Contradiction:
Improvegas pressureVSAvoidcanister life
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The system changes the pressure parameter dynamically by using a regulator valve that controls the flow of gas from the high-pressure canister to the lower-pressure chamber. This allows the system to maintain high power output when needed while extending the effective duration by regulating pressure levels according to operational requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses pneumatic principles to store energy in the compressed gas canister and release it controlledly through the chamber. The gas pressure serves dual purposes: providing propellant force for projectiles and driving the automatic feeding mechanism. This pneumatic system efficiently transfers energy from the canister to both the projectile propulsion and the magazine feeding action.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If manual reloading is required, then the device complexity is low, but the operational time is excessive

Engineering Contradiction:
Improveoperational continuityVSAvoidfeeding mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The magazine feeding mechanism ensures continuous operation by automatically replenishing the chamber with projectiles from the magazine supply. The spring-loaded follower continuously pushes projectiles forward as they are fired, maintaining an uninterrupted supply chain from magazine to chamber to barrel, eliminating gaps in operational capability.

Inventive Principle:
Principle #20Continuity of useful action

4Reliability

If conventional mechanical drives are reused continuously, then the device complexity is low, but the reliability decreases due to wear

Engineering Contradiction:
Improvecomponent lifespanVSAvoidmechanical system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magazine and its feeding mechanism are designed as disposable or easily replaceable units. Instead of attempting to extend the life of wear-prone mechanical components through continuous reuse, the system allows the entire magazine assembly to be replaced when worn or empty. This approach prioritizes reliability by eliminating worn components rather than maintaining them, trading the complexity of repair systems for simple replacement capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a realistic shooting experience similar to real guns, extends the life of the gas canister, and reduces the need for frequent replacement of internal mechanical parts, enhancing user experience and operational efficiency.

Implementation Method 1

non-lethal gas operated gun with magazines that hold and supply non-lethal projectiles to be fed automatically to the chamber

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 2

uses pressure-regulated CO2 gas to efficiently manage and supply non-lethal projectiles, eliminating the need for manual reloading and reducing wear on internal components by maintaining higher gas pressure

Methodology Applied
Scientific EffectPressure regulation:

Data Source

PatentEP3504502B1Non-lethal gas operated gun
Publication Date: 2023.07.12 UNIT SOLUTIONS INC
  • EP3504502B1 patent drawingFigure 1A
  • EP3504502B1 patent drawingFigure 1B
  • EP3504502B1 patent drawingFigure 2A-1~2A-2

AI summary

A magazine that includes a pre-pack and a gas regulator system, with the pre-pack including a gas canister and non-lethal projectiles in addition to a drive mechanism for introducing non-lethal projectiles into gun chamber.