CO2 Pellet Cleaning Appliance Gravity Drive Shaft

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Solution Overview

Problem

Existing cleaning appliances for blasting surfaces with a mixed stream of pressurized gas and CO2 pellets are large, difficult to handle, and require significant storage and cooling for CO2 pellets, making them inefficient and cumbersome.

Innovation Solution

A compact cleaning appliance design that produces CO2 pellets from liquid or gaseous CO2 using a compressing device with a drive shaft oriented parallel to gravity, featuring a pre-compression and main compressing device, and a mobile configuration with a chassis and secure CO2 storage, allowing for efficient production and handling of CO2 pellets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If CO2 pellets are stored in large quantities for cleaning operations, then the cleaning appliance can operate continuously without interruption, but the storage requirements and device size increase significantly

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidstorage volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The system performs preliminary action by producing CO2 pellets on-demand through a compressing device that converts liquid CO2 into pellets during operation, eliminating the need for large pre-stored quantities while ensuring continuous supply for cleaning operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Liquid CO2 serves as an intermediary substance that is converted into CO2 pellets through the compressing device, allowing the system to generate solid pellets from a compact liquid storage form factor, thus reducing overall storage volume requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If CO2 pellets are stored at low temperatures to maintain stability, then the pellets remain stable and usable, but cooling systems and energy consumption increase

Engineering Contradiction:
Improvepellet stabilityVSAvoidcooling energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The system changes the temperature parameter by producing CO2 pellets at ambient temperatures through the compressing device, eliminating the need for continuous cooling systems and reducing energy consumption while maintaining pellet stability through controlled compression processes

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the cleaning appliance is designed with all necessary components for CO2 pellet production and storage, then it becomes a self-contained unit, but the overall device size and weight increase

Engineering Contradiction:
Improveself-containment capabilityVSAvoidappliance weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The system merges the CO2 storage and pellet production functions into a single integrated unit where the compressing device directly converts liquid CO2 from an onboard cylinder into pellets, eliminating separate storage facilities and reducing overall device weight while maintaining self-containment

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The appliance achieves a compact and stable design with efficient CO2 pellet production, reducing storage needs and handling difficulties, enabling reliable operation in various environments while ensuring safety and efficiency.

Implementation Method 1

The apparatus (12) comprises a compressing device (14) for compressing CO2 snow to form the CO2 pellets

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

During the intended use of the cleaning appliance, the drive shaft extends in parallel or substantially in parallel to the direction of gravity

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS20230356357A1Cleaning appliance
Publication Date: 2023.11.09 ALFRED KARCHER SE & CO KG
  • US20230356357A1 patent drawing
  • US20230356357A1 patent drawing
  • US20230356357A1 patent drawing

AI summary

The invention relates to a cleaning appliance for blasting surfaces to be treated with a mixed stream of a pressurized gas and CO2 pellets, said cleaning appliance comprising an apparatus for producing CO2 pellets from liquid or gaseous CO2, wherein the apparatus comprises a pre-compression device for compressing CO2 snow to form the CO2 pellets, wherein the cleaning appliance comprises a drive device with a drive shaft for driving the compressing device, and wherein the drive shaft, during the intended use of the cleaning appliance, extends in parallel or substantially in parallel to the direction of gravity.