Atmospheric CO2 Propellant Storage for Consistent Mars Hopper Thrust

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Solution Overview

Problem

Current Mars exploration vehicles face limitations due to the need for heavy propulsion fuel, which increases costs and restricts the range and duration of missions, especially with topographical challenges hindering wheeled vehicles and fuel constraints for flying 'hopper' vehicles.

Innovation Solution

A system for recovering and managing atmospheric CO2 as a propellant, utilizing a compressor, storage tanks, and a propulsion system with a main thruster and reaction control thrusters, where CO2 is liquefied, stored, and heated to produce high-pressure gas for consistent thrust and attitude control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If propulsion fuel is taken with the craft from Earth, then the hopper vehicle can perform multiple hops, but the amount of fuel required becomes very heavy and transporting such a large amount of fuel from Earth would be extremely expensive

Engineering Contradiction:
Improveduration of missionVSAvoidweight of fuel
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The hopper vehicle recovers and stores atmospheric CO2 on Mars itself to use as propellant, rather than transporting fuel from Earth. The system includes a compressor to draw in and compress atmospheric gas, storage tanks for liquefied CO2, and a heating system to convert it back to high-pressure gas for propulsion. This self-service approach eliminates the need to transport heavy fuel from Earth while enabling extended mission duration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts propellant material (CO2) directly from the Martian atmosphere using a compressor and condensation system. By taking out the necessary propellant from the local environment rather than bringing it from Earth, the system eliminates the weight penalty of transporting fuel while ensuring adequate propellant supply for multiple hops.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If a smaller amount of fuel is provided to keep mission costs down, then the hopper vehicle can perform fewer hops, but this significantly limits the range of the vehicle and the useful duration of the exploratory mission

Engineering Contradiction:
Improvemission costVSAvoidduration of mission
Core Design Contradiction:
Ease of manufactureVSDuration of action of moving object

Solution Approach 1:

The vehicle equips itself with propellant by recovering CO2 from the Martian atmosphere during the mission. This eliminates the need to pre-load large amounts of fuel from Earth, reducing launch costs while simultaneously enabling extended mission duration through on-demand propellant production.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the physical state of CO2 from gaseous (in the atmosphere) to liquid (for storage) and back to gaseous (for propulsion) through compression, condensation, and heating processes. This parameter transformation enables efficient storage of large propellant volumes in compact tanks while maintaining the capability for multiple hops.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If liquefied atmospheric gas is stored in a single tank, then the system is simpler, but the gas pressure becomes inconsistent during discharge affecting thrust stability

Engineering Contradiction:
Improvesystem complexityVSAvoidthrust consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The storage system is divided into multiple tanks: a first storage tank for liquefied CO2 and a second storage tank for heated high-pressure CO2 gas. The second tank acts as a buffer that maintains consistent pressure during discharge by separating the liquid storage function from the pressurized discharge function, ensuring stable thrust while maintaining manageable system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second storage tank pre-heats and pressurizes CO2 before it enters the discharge system. This preliminary action ensures that the gas entering the discharge line is already at the required pressure and temperature, maintaining consistent thrust output without requiring complex real-time pressure regulation during operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system allows for efficient and consistent propulsion using locally sourced CO2, reducing fuel transport costs and overcoming topographical limitations, enabling longer-range and more extensive Mars exploration missions.

Implementation Method 1

a compressor configured to draw in and compress atmospheric gas

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

the second storage tank having a heater operable to heat liquefied atmospheric gas therein to convert it to a high pressure gas

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

heat liquefied atmospheric gas therein to convert it to a high pressure gas

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

The control valve in the outlet duct of the second storage tank preferably comprises a Joule-Thomson control valve

Methodology Applied
Scientific EffectJoule-Thomson effect: Joule-Thomson Effect

Data Source

PatentUS10087887B2System for the recovery, storage and utilisation of atmospheric gas for use as a vehicle propellant
Publication Date: 2018.10.02 AIRBUS DEFENCE AND SPACE LTD
  • US10087887B2 patent drawing
  • US10087887B2 patent drawing
  • US10087887B2 patent drawing

AI summary

A system for the recovery and management of atmospheric gas is disclosed, such as for use as a vehicle propellant in a vehicle propulsion system. The system can include a compressor configured to compress atmospheric gas and first and second storage tanks configured to store liquefied atmospheric gas from the compressor. The second storage tank can have a heater operable to heat liquefied atmospheric gas therein to convert it to a high pressure gas. The second storage tank includes an outlet duct fluidly coupled to the first storage tank for supplying high pressure gas to the first storage tank.