CO2-Reactive Polymer Surfactant for Gas Channeling Control

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Solution Overview

Problem

Existing CO2 responsive viscosity-increasing polymers and surfactants used for gas channeling control in offshore heavy oil reservoirs suffer from low plugging strength, instability, and susceptibility to external factors, leading to uncontrollable gas channeling and poor flooding efficiency.

Innovation Solution

A CO2 reactive viscosity-increasing polymer surfactant is developed, comprising structural units from Lewis acid, Lewis base, hydrophilic, and interfacially active monomers, which form stable covalent bonds with CO2, enhancing viscosity and plugging strength, and is resistant to external influences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional profile control and oil displacement agents are used in CO2 flooding, then the initial gas channeling control is achieved, but the system lacks sufficient resistance and control force for a long time due to strong solubility of CO2 in water, strong acidity, and high intensity of gas injection

Engineering Contradiction:
Improveduration of gas channeling controlVSAvoidstability of profile control agent
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent changes the chemical nature of the profile control agent from conventional water-soluble polymers to CO2-reactive polymers containing basic functional groups (amino, amidine, guanidine groups). These polymers undergo chemical parameter changes when reacting with CO2, forming carboxylate salts that increase viscosity and provide long-term stable plugging under CO2 flooding conditions, resolving the contradiction between duration and reliability of control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite polymer structures combining hydrophobic segments (for CO2 reactivity and micelle formation) and hydrophilic segments (for water solubility and viscosity enhancement). This composite structure enables the material to simultaneously achieve long-term gas channeling control and stability in the harsh CO2 flooding environment by leveraging the synergistic effects of both components.

Inventive Principle:
Principle #40Composite materials

2Strength

If CO2 responsive viscosity-increasing polymers or surfactants are used for gas channeling control, then the aggregation morphology transforms from sphericity to worm-like micelles forming a three-dimensional network structure, but the system remains unstable and uncontrollable due to non-covalent physical association viscosification being susceptible to external factors

Engineering Contradiction:
Improveplugging strengthVSAvoidstability of viscosification system
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent extracts the unstable non-covalent physical association mechanism and replaces it with stable covalent chemical bonds. The CO2-reactive polymer contains basic functional groups that form covalent carboxylate salt bonds with CO2, creating a chemically stable viscosification system that is not susceptible to external factors such as mineralized formation water or residual oil dissolution, thereby achieving both strong plugging and system stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces CO2 as a chemical intermediary that mediates between the polymer and the formation environment. The CO2 reacts with basic functional groups on the polymer to form stable carboxylate salt intermediates, which then self-assemble into worm-like micelles and three-dimensional networks. This intermediary mechanism provides stable covalent bonding while enabling controlled viscosification that resists external destabilizing factors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CO2 reactive viscosity-increasing polymer surfactant effectively plugs gas channels, maintains chemical stability, and reduces heavy oil viscosity, improving displacement efficiency and flooding effectiveness in offshore heavy oil reservoirs.

Implementation Method 1

the CO2 reactive viscosity-increasing polymer surfactant comprises structural units provided by a Lewis acid monomer represented by formula (1), structural units provided by a Lewis base monomer represented by formula (2)... which form stable covalent bonds with CO2, enhancing viscosity

Methodology Applied
Scientific EffectCO2 chemical reaction: Chemical Bonding

Implementation Method 2

the CO2 reactive viscosity-increasing polymer surfactant... reduces heavy oil viscosity, improving displacement efficiency and flooding effectiveness

Methodology Applied
Scientific EffectViscosity reduction:

Data Source

PatentUS12410271B1CO<sub>2 </sub>chemical reaction viscosity-increasing type polymer surfactant for gas channeling control during CO<sub>2 </sub>flooding in offshore heavy oil reservoirs, preparation method therefor and use thereof
Publication Date: 2025.09.09 CHINA UNIV OF PETROLEUM (EAST CHINA)
  • US12410271B1 patent drawing
  • US12410271B1 patent drawing
  • US12410271B1 patent drawing

AI summary

The present disclosure relates to the technical field of oilfield chemistry, and discloses a CO2 chemical reaction viscosity-increasing type polymer surfactant for gas channeling control during CO2 flooding in offshore heavy oil reservoirs, a preparation method therefor and use thereof, the CO2 reactive viscosity-increasing polymer surfactant includes structural units represented by formula (1), formula (2) and a formula (3) respectively; R1, R2, R3, R4 and R5 in formula (1) are respectively one or more of H, F, C1-C4 alkyl alcohol, and at least one group is F; R6, R7 and R8 in formula (2) are respectively one or more of H, C1-C4 alkyl; R in formula (3) is one or more of C10-C16 alkyl; the CO2 reactive viscosity-increasing polymer surfactant has a high CO2 gas channeling plugging strength, excellent chemical stability, and desirable heavy oil viscosity reduction performance;