Electrolytic CO2 Reduction Device Using Moderately Acidic Electrolyte

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Solution Overview

Problem

Existing electrochemical systems for converting carbon dioxide (CO2) into useful products face limitations such as low rates, high overpotentials, low electron conversion efficiencies, and high power requirements, making them inefficient for portable sensing applications and other uses.

Innovation Solution

An electrochemical device with a cathode pH between 1.1 and 5.5, incorporating a catalytically active element, a Helper Catalyst, and a Moderately Acidic electrolyte or Buffer Layer, which can be in the form of a solid, liquid, or gel, to enhance CO2 conversion efficiency and reduce power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrochemical processes are used for CO2 conversion, then CO2 can be converted into useful products, but the conversion rates are low and overpotentials are high

Engineering Contradiction:
ImproveCO2 conversion rateVSAvoidoverpotential
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the pH parameter of the electrolyte to a moderately acidic range (pH 1.1-5.5), which fundamentally alters the electrochemical reaction conditions. This parameter change enables both high conversion rates and low overpotentials by optimizing the proton availability and reaction kinetics at the electrode surface, resolving the contradiction between productivity and energy consumption.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite catalyst systems combining multiple metal elements (such as Sn-Pb, In-Sb, Ga-In alloys) on electrode surfaces. These composite materials synergistically enhance catalytic activity for CO2 reduction while maintaining low overpotentials, thereby achieving high conversion rates without excessive energy consumption.

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional electrochemical cells are used for CO2 conversion, then CO2 can be converted, but electron conversion efficiencies are low

Engineering Contradiction:
Improveelectron conversion efficiencyVSAvoidelectron loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

By adjusting the electrolyte pH to the moderately acidic range and controlling the applied potential window, the patent maximizes the fraction of electrons that productively reduce CO2. This parameter optimization minimizes parasitic reactions (such as hydrogen evolution) and improves electron conversion efficiency, reducing electron loss while enhancing productivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements controlled potential electrolysis where the applied voltage is precisely regulated to remain within the window where CO2 reduction is favored over competing reactions. This feedback control ensures that electrons are efficiently converted to desired products rather than being lost to side reactions.

Inventive Principle:
Principle #23Feedback

3Productivity

If conventional electrochemical systems are used for CO2 conversion, then CO2 can be converted into products, but power requirements are high

Engineering Contradiction:
ImproveCO2 conversion efficiencyVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent achieves high CO2 conversion efficiency at low power consumption by operating at moderately acidic pH conditions that inherently reduce the thermodynamic overpotential required for CO2 reduction. This parameter change allows the system to achieve high productivity without requiring high applied voltages, thus reducing power consumption (Power = Voltage × Current).

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The use of composite catalyst materials with optimized electronic structures reduces the kinetic barriers for CO2 reduction reactions. This enables high conversion efficiencies to be achieved at lower overpotentials, thereby reducing the power input required while maintaining high productivity.

Inventive Principle:
Principle #40Composite materials

4Measurement precision

If conventional CO2 sensors are used for portable applications, then CO2 detection can be performed, but power consumption is too high

Engineering Contradiction:
ImproveCO2 detection capabilityVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent develops CO2 sensors that operate at moderately acidic pH conditions with optimized electrode potentials, enabling detection functionality at significantly reduced power consumption. This parameter optimization allows portable sensors to achieve adequate measurement precision while consuming enough power to be feasible for battery-operated portable devices.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved CO2 conversion rates and electron conversion efficiencies while reducing power requirements, making it suitable for applications like fuel cells, sensors, and CO2 remediation systems.

Implementation Method 1

the electrolytic reduction of carbon dioxide and carbon dioxide sensor

Methodology Applied
Scientific EffectElectrolytic reduction: Electrolysis

Implementation Method 2

electrochemical device converts CO2 into other chemical reaction products

Methodology Applied
Scientific EffectElectrochemical conversion: Redox Reactions

Implementation Method 3

incorporating a catalytically active element, a Helper Catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP2898120B1Devices and processes for the electrolytic reduction of carbon dioxide and carbon dioxide sensor
Publication Date: 2020.07.22 DIOXIDE MATERIALS INC
  • EP2898120B1 patent drawingFigure 1~2
  • EP2898120B1 patent drawingFigure 3~4
  • EP2898120B1 patent drawingFigure 5~6

AI summary

Devices And Processes For The Electrolytc Reduction Of Carbon Dioxide And Carbon Dioxide Sensor Electrochemical Devices For Electrolytically Reducing Carbon Dioxide Include An Ionic Liquid Emim BF4 And A Component Of Ph 1.1 To 5.5. The Electrochemical Device Can Be A Co2 Sensor.