CO2 Reduction Catalyst with Quaternary Nitrogen Cation

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Solution Overview

Problem

Current technologies for artificial photochemical CO2 reduction using a Z-scheme system have low solar energy conversion efficiency due to interconnection resistance and require sacrificial reagents, limiting the efficiency of CO2 reduction reactions.

Innovation Solution

A CO2 reduction catalyst is developed with a charge collector, an organic molecular layer, and metal fine particles, where modified organic molecules with a quaternary nitrogen cation are bound to the metal surface, enhancing the CO2 reduction reaction efficiency by increasing the reactive area and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a Z-scheme-type artificial photosynthesis system with electrodes connected by electric wire is used, then CO2 reduction reaction can proceed, but solar energy conversion efficiency becomes very low due to interconnection resistance

Engineering Contradiction:
ImproveCO2 reduction reaction efficiencyVSAvoidsolar energy conversion efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates the electric wire interconnection from the system, replacing it with a direct liquid junction between oxidation and reduction compartments. This removes the source of interconnection resistance and enables efficient charge transfer without wiring losses.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an ion-exchange membrane as an intermediary component that facilitates ion transport between compartments while maintaining electrical neutrality. This mediator enables efficient charge balance without requiring direct electronic connection, thus avoiding resistance losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If photocatalyst excited by optical wavelength is used, then photochemical reaction can occur, but energy efficiency becomes low

Engineering Contradiction:
Improvephotochemical reaction efficiencyVSAvoidenergy efficiency of photocatalyst
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent segments the photochemical system into separate oxidation and reduction compartments, each with dedicated catalysts. This allows optimization of each half-reaction independently and enables better matching of photon absorption to specific catalytic functions, improving overall energy efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operational parameters by using visible light irradiation combined with specific catalyst compositions (Ru(bpy)3^2+ for oxidation, Au or Pt for reduction) and controlled potential application. This combination optimizes the energy utilization of the photocatalyst system.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If plate-like laminated structure with silicon solar cell is used, then solar energy conversion efficiency increases and size can be increased easily, but CO2 reduction reaction fails due to lack of ion movement capability

Engineering Contradiction:
Improvesolar energy conversion efficiencyVSAvoidCO2 reduction reaction
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent introduces ion-exchange membranes as intermediaries that enable ion transport between compartments. This mediator system provides the necessary ionic conductivity that was missing in the plate-like structure, allowing CO2 reduction to proceed while maintaining high solar energy conversion efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different functional qualities to different regions: ion-exchange membranes in compartments requiring ion transport, and solid polymer electrolytes in regions requiring both ion conduction and structural support. This localized application of appropriate materials enables both efficient CO2 reduction and high energy conversion.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst achieves high CO2 reduction efficiency by increasing the reactive area and selectively advancing the CO2 reduction reaction with low energy consumption, producing carbon monoxide, formic acid, and other hydrocarbons effectively.

Implementation Method 1

a multi-junction solar cell which generates photoexcited electrons by absorbing light energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

Due to a photochemical reaction in such a system, plants oxidize water (H2O) to obtain electrons

Methodology Applied
Scientific EffectPhotochemical reaction: Photosynthesis

Implementation Method 3

an electrode for a reduction reaction which is provided with a reduction catalyst for reducing CO2

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS10196748B2Reduction catalyst and chemical reactor
Publication Date: 2019.02.05 KK TOSHIBA
  • US10196748B2 patent drawing
  • US10196748B2 patent drawing
  • US10196748B2 patent drawing

AI summary

According to one embodiment, a reduction catalyst includes a charge collector having a metal layer on a surface; and a modified organic molecule bound to a surface of the metal layer and containing a quaternary nitrogen cation.