CO2 Reduction Selectivity via Substituted Heterocycle Mediators

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Solution Overview

Problem

Current CO2 reduction systems face challenges in controlling selectivity for higher carbon number products, such as C≥2 hydrocarbons, and are often expensive due to the use of specialized copper materials.

Innovation Solution

A CO2 reduction system with a cathode featuring a selectivity-determining layer on an electron conductor, utilizing a substituted heterocycle component that can be generated by reducing additives in the catholyte through dimerization, oligomerization, or polymerization, allowing for the production of higher carbon number products without the need for expensive copper materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If specialized copper materials are used to achieve selectivity for C≥2 hydrocarbons, then product selectivity is improved, but system cost increases

Engineering Contradiction:
Improveproduct selectivityVSAvoidsystem cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent introduces a mediator substance (e.g., a molecular catalyst or organic compound) that acts as an intermediary between the electrode and CO2, enabling selective C≥2 hydrocarbon formation without requiring specialized copper materials. This mediator provides the necessary selectivity function while avoiding the cost and complexity of specialized copper cathodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the system by introducing organic catalysts, ionic liquids, or molecular mediators that alter the reaction pathway of CO2 reduction. This parameter change enables selective C≥2 product formation through different mechanistic pathways that do not depend on copper crystal structure or surface properties.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional CO2 reduction systems are used, then system simplicity is maintained, but product selectivity for C≥2 hydrocarbons is poor

Engineering Contradiction:
Improvesystem simplicityVSAvoidproduct selectivity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a mediator substance (e.g., a molecular catalyst or organic compound) that acts as an intermediary between the electrode and CO2, enabling selective C≥2 hydrocarbon formation without requiring specialized copper materials. This mediator provides the necessary selectivity function while avoiding the cost and complexity of specialized copper cathodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a universal catalyst or mediator that can be used with standard electrode materials and various CO2 reduction conditions, providing consistent C≥2 selectivity across different system configurations. This universal approach maintains system simplicity while achieving the desired product selectivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves selectivity for C≥2 hydrocarbons above 60% and reduces costs by eliminating the requirement for specialized copper materials, while maintaining high efficiency in producing desired CO2 reduction products.

Implementation Method 1

The cathode includes a selectivity-determining layer on an electron conductor. The selectivity-determining layer includes a selectivity-determining component that includes a substituted heterocycle.

Methodology Applied
Scientific EffectElectron transfer:

Implementation Method 2

The additive is reduced so as to generate a reduced additive. The method also includes processing the reduced additive so as to generate a selectivity component. The selectivity component is generated by dimerizing the reduced additive, oligomerizing the reduced additive, and/or polymerizing the reduced additive.

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

The CO2 reduction reaction is of particular interest for generating multicarbon products for use as fuels, chemical precursors for industrial applications and other applications.

Methodology Applied
Scientific EffectElectrochemical conversion: Electrolysis

Data Source

PatentUS12091763B2Product selectivity for CO<sub>2 </sub>reduction
Publication Date: 2024.09.17 CALIFORNIA INST OF TECH
  • US12091763B2 patent drawing
  • US12091763B2 patent drawing
  • US12091763B2 patent drawing

AI summary

A CO2 reduction system has a cathode in contact with a catholyte. The cathode includes a selectivity-determining layer on an electron conductor. The selectivity-determining layer includes a selectivity-determining component that includes a substituted heterocycle.