Electrochemical CO2 Separation for Hydroxide Exchange Fuel Cells

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Solution Overview

Problem

Current hydroxide exchange membrane fuel cells (HEMFCs) suffer from efficiency losses due to carbon dioxide presence in the air, leading to carbonate precipitation and reduced performance, and existing methods for reducing CO2 concentration are complex and bulky, making them unsuitable for compact applications.

Innovation Solution

A fuel cell system comprising a HEMFC and an electrochemical pump (ECP) that separates CO2 from air by reacting it with hydroxide ions at the cathode, transporting bicarbonate or carbonate ions through a membrane to the anode, where CO2 is released, reducing CO2 concentration and improving HEMFC efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If CO2 removal systems are implemented for HEMFCs, then HEMFC efficiency is improved, but device complexity and bulk increase

Engineering Contradiction:
ImproveHEMFC efficiencyVSAvoidCO2 removal system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the CO2 removal function with the HEMFC system by integrating an electrochemical pump that shares the hydroxide exchange membrane and electrode structure with the fuel cell. This merging eliminates the need for separate CO2 removal equipment, reducing overall device complexity while maintaining HEMFC efficiency through active CO2 management.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrochemical pump serves multiple functions: it removes CO2 from the cathode stream, generates hydroxide ions for the fuel cell reaction, and transports bicarbonate/carbonate ions through the membrane. This multi-functionality reduces the number of separate components needed, addressing the device complexity issue while improving HEMFC performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If thermal regeneration of polymer amine sorbents is used for CO2 removal, then CO2 concentration is reduced, but device size and complexity increase

Engineering Contradiction:
ImproveCO2 concentrationVSAvoidCO2 removal device volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent replaces the mechanical thermal regeneration system with an electrochemical process. Instead of using heat and complex regeneration cycles, the system uses electrochemical reactions at the electrodes to continuously remove CO2, converting it to bicarbonate/carbonate ions that are transported through the membrane. This substitution dramatically reduces device volume and eliminates the need for multiple sorbent beds.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the approach from physical adsorption (sorbents) to electrochemical conversion. By applying electrical potential across the electrochemical pump, CO2 is converted into ionic forms that can be transported through the membrane, enabling continuous operation with a compact single-cell design rather than multiple large sorbent beds.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces CO2 concentration in air, enhancing HEMFC performance and efficiency, and can be used in various applications beyond fuel cells, including metal-air batteries and gas purification, with potential for compact and cost-effective implementation.

Implementation Method 1

the cathode comprises a cathode electrocatalyst for reducing oxygen to form hydroxide ions

Methodology Applied
Scientific EffectElectrochemical reduction: Redox Reactions

Implementation Method 2

the anode comprises an anode electrocatalyst for oxidizing a reagent to form protons or consume hydroxide ions

Methodology Applied
Scientific EffectElectrochemical oxidation: Redox Reactions

Implementation Method 3

The bicarbonate ions, carbonate ions, or bicarbonate and carbonate ions are transported to the anode through the membrane

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS11757120B2Electrochemical devices and fuel cell systems
Publication Date: 2023.09.12 UNIVERSITY OF DELAWARE
  • US11757120B2 patent drawing
  • US11757120B2 patent drawing
  • US11757120B2 patent drawing

AI summary

Electrochemical devices including electrochemical pumps (ECPs) and fuel cell systems comprising a fuel cell and an ECP are disclosed. In particular, this electrochemical device can be an ECP that comprises an anode, a cathode and an anion exchange polymer separating the anode from the cathode. The ECP can be coupled to a hydroxide exchange membrane fuel cell (HEMFC) that is disclosed herein as a fuel cell system. These devices can be used in methods for removing carbon dioxide from air and for generating electricity.