CO2-Soluble Compositions for Wettability Control in Tight Oil Formations

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Solution Overview

Problem

Existing methods for enhanced oil recovery in unconventional and low-permeability formations have limited success due to the high viscosity of water and low solubility of hydrocarbons, making it difficult to effectively alter wettability and enhance oil recovery.

Innovation Solution

Injecting a composition of carbon dioxide and carbon-dioxide-soluble compounds, such as surfactants or ketones, into the subterranean formation to alter wettability by diffusion and adsorption, reducing oil-wettability or increasing water-wettability, particularly in unconventional formations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If aqueous surfactant solutions are used to alter wettability in unconventional formations, then water wettability should increase, but the high viscosity of water limits effectiveness in low-permeability formations

Engineering Contradiction:
Improvewettability alteration effectivenessVSAvoidfluid viscosity
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent changes the physical state of the fluid from liquid (aqueous solution) to gas (CO2). By using carbon dioxide in a gaseous or supercritical state, the viscosity is dramatically reduced compared to liquid water, enabling effective penetration into low-permeability unconventional formations while maintaining wettability alteration capability through CO2-soluble surfactants

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical pushing force required to move high-viscosity aqueous solutions through tight formations with the solubility-driven transport mechanism of CO2. The CO2-soluble surfactant dissolves in the CO2 phase and is transported directly to the formation, eliminating the need to overcome high water viscosity resistance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If conventional CO2 foam methods are used, then mobility control is improved, but surfactant partitions into brine reducing transport efficiency

Engineering Contradiction:
Improvemobility controlVSAvoidsurfactant adsorption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent inverts the traditional foam configuration from CO2-in-water (where surfactant stabilizes water lamellae) to water-in-CO2 (where surfactant stabilizes water droplets dispersed in CO2). This inversion changes the continuous and dispersed phases, allowing the surfactant to remain primarily in the CO2 phase and be transported efficiently while still providing mobility control through the resulting foam structure

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the phase composition and distribution parameters by creating a water-in-CO2 emulsion rather than a CO2-in-water foam. This parameter change affects which phase is continuous and which is dispersed, fundamentally altering surfactant partitioning behavior and transport mechanics while maintaining foam stability and mobility control benefits

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If aqueous surfactant is injected into shale formations, then wettability alteration should occur, but low hydrocarbon solubility in water limits oil recovery

Engineering Contradiction:
Improvewettability alterationVSAvoidhydrocarbon solubility
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent creates a composite injection fluid combining CO2 and CO2-soluble surfactant. This composite material provides dual functionality: the CO2 phase offers high hydrocarbon solubility and swelling capability, while the dissolved surfactant provides wettability alteration. The synergistic combination resolves the contradiction by delivering both wettability change and enhanced hydrocarbon mobilization in a single injection fluid

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent merges the functions of hydrocarbon solubilization (provided by CO2) and wettability alteration (provided by surfactant) into a single unified injection system. Instead of using separate aqueous surfactant and CO2 injections, the surfactant is dissolved in the CO2 phase, allowing simultaneous delivery of both functional components that work together to enhance oil recovery through combined wettability alteration and hydrocarbon extraction

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances hydrocarbon recovery by altering wettability, allowing for increased oil extraction through CO2-philicity and water-wettability, leveraging the solvent strength and low viscosity of CO2 to improve recovery rates in tight reservoirs.

Implementation Method 1

Injecting a composition of carbon dioxide and carbon-dioxide-soluble compounds, such as surfactants or ketones, into the subterranean formation to alter wettability by diffusion and adsorption

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

Injecting a composition of carbon dioxide and carbon-dioxide-soluble compounds, such as surfactants or ketones, into the subterranean formation to alter wettability by diffusion and adsorption

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

Carbon dioxide (CO2) has been used to fracture wells and/or to recover oil from shale that has already been fractured based on its solvent strength for oil

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 4

Carbon dioxide (CO2) has been used to fracture wells and/or to recover oil from shale that has already been fractured based on its solvent strength for oil

Methodology Applied
Scientific EffectLiquid-Liquid Extraction: Liquid-Liquid Extraction

Implementation Method 5

Carbon dioxide (CO2) has been used to fracture wells and/or to recover oil from shale that has already been fractured based on its solvent strength for oil, its ability to reduce oil viscosity

Methodology Applied
Scientific EffectViscosity reduction:

Implementation Method 6

Carbon dioxide (CO2) has been used to fracture wells and/or to recover oil from shale that has already been fractured based on its solvent strength for oil, its ability to swell oil

Methodology Applied
Scientific EffectSwelling:

Data Source

PatentUS20250250479A1Method of oil recovery using compositions of carbon dioxide and compounds to increase water wettability of formations
Publication Date: 2025.08.07 THE UNITED STATES AS REPRESENTED BY THE DEPARTMENT OF ENERGY
  • US20250250479A1 patent drawing
  • US20250250479A1 patent drawing
  • US20250250479A1 patent drawing

AI summary

A method of recovering hydrocarbons from a subterranean formation includes injecting into the subterranean formation a composition including carbon dioxide and at least one carbon-dioxide-soluble compound under conditions favorable to diffusion into and adsorption of the carbon-dioxide-soluble compound on the subterranean formation so that oil-wettability is decreased or water wettability or CO2-philicity is increased in at least a portion the subterranean formation.